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4. SHT 3503-2017 交工文件表格(3).doc

1、SH/T 35032017301SH/T 3503J319机组试车条件确认记录机组试车条件确认记录MachineTrain Readiness forTest Run ConfirmationRecord工程名称:Project Name:单位工程名称:Unit Name:EquipmentDescriptionEquipmentItem No.ModelCapacityDriver TypeRevolutionr/minItemTechnical RequirementConfirmed byDateOwner/SupervisionContractorGeneralContractorCo

2、nstructionContractorEquipmentManufacturerEquipmentDismantlingInspectionDismantlinginspection andrestoration shallbe completedandrecorded as perspecificationrequirements.AuxiliarySystemThe system shall be verified asacceptable.Oil PipingSystemFlushing and pressure test shallbe completed and recorded

3、asper specification requirements.Circulating orLube OilApplicable requirements shallbe met.ElectricalFacilityInstallation shall be completed,testing qualified, and recordsmade in accordance with thespecification requirements.InstrumentInterlock andControl SystemInstallation shall be completed,system

4、 testing qualified, andrecords made as perspecification requirements.Process PipingSystemInstallation shall be completed,pressure test and purging(cleaning) qualified, andrecords made as perspecification requirements.Machine TrainTest Run PlanSpecific and clear test runprocedure, measures andquality

5、 acceptancerequirements shall be available.SupportingOperationProcessandConditionsPreparation shall be completedas required by the test run plan.Owners Responsible Person for Test Run:Confirmationon Test RunConditionsReady for test run.General Responsible Person for Test Run:SH/T 35032017302SH/T 350

6、3J3201往复式压缩机试车记录往复式压缩机试车记录Reciprocating CompressorTest Run Record共()页第()页Pageof工程名称:Project Name:单位工程名称:Unit Name:EquipmentDescriptionEquipmentItem No.ModelOperating MediumTest Run TypeNo-loadLoadedTest MediumAmbientTemperatureDriver TypeRevolutionr/minStart-up CurrentAContinuousRunning TimehTest Ru

7、n DateStart-up TimingInspection ItemDesign /AllowableValueActual ValueRunning Recording TimeLubeOilInlet Pressure, MPaInlet Temperature,Outlet Temperature,CoolingWaterInlet Pressure, MPaInlet Temperature,Outlet Temperature,VibrationSpeed(Amplitude)mm/s(m)AxialHorizontalVerticalBearingTemperatureFron

8、t BearingRear bearingThrust Bearing1stStageInletPressure, MPaTemperature,OutletPressure, MPaTemperaturePacking BoxTemperature,Owner/SupervisionContractorGeneral ContractorConstruction ContractorEquipment ManufacturerDiscipline Engineer:Date:Discipline Engineer:Date:Foreman:Quality Inspector:Discipli

9、ne Engineer:Date:Site Representative:Date:SH/T 35032017303SH/T 3503J320-2往复式压缩机试车记录往复式压缩机试车记录(续)Reciprocating CompressorTest Run Record (Continued)工程名称:Project Name:单位工程名称:Unit Name:Inspection ItemDesign/AllowableValueActual ValueRunning Recording TimeStageInletPressure, MPaTemperatureOutletPressure

10、, MPaTemperature,Packing BoxTemperature,StageInletPressure, MPaTemperature,OutletPressure, MPaTemperature,Packing BoxTemperature,StageInletPressure, MPaTemperature,OutletPressure, MPaTemperature,Packing BoxTemperature,Test on the protective interlock system:Inspection after test run:Conclusion:SH/T

11、35032017304SH/T 3503J321-1离心式压缩机试车记离心式压缩机试车记录录Centrifugal CompressorTest Run Record共()页第()页Pageof工程名称:Project Name:单位工程名称:Unit Name:EquipmentDescriptionEquipmentItem No.ModelOperatingMediumTestMediumDriver TypeRevolutionr/minStartingCurrentATest Run TypeNo-load LoadedAmbientTemperatureTest RunDateCo

12、ntinuousRunning TimehIdling TimesStartingTimingInspection ItemDesign/AllowableValueActual ValueRunning Recording Time1stStageInletFlow, Nm3/hPressure, MPaTemperature,OutletPressure, MPaTemperature,BearingTemperature,Front BearingRear BearingThrust BearingVibration Speed (Amplitude),mm/s (m)Front Bea

13、ringHorizontalVerticalAxialRear bearingHorizontalVerticalAxialShaftDisplacement,mmOwner/SupervisionContractorGeneral ContractorConstruction ContractorEquipment ManufacturerDiscipline Engineer:Date:Discipline Engineer:Date:Foreman:Quality Inspector:Discipline Engineer:Date:Site Representative:Date:SH

14、/T 35032017305SH/T 3503J321-2离心式压缩机试车记录离心式压缩机试车记录(续 1)Centrifugal Compressor TestRun Record (Continued 1)工程名称:Project Name:单位工程名称:Unit Name:Inspection ItemDesign/AllowableValueActual ValueRunning Recording TimeStageInletFlow,Nm3/hPressure, MPaTemperature,OutletPressure, MPaTemperature,BearingTempera

15、ture,Front BearingRear bearingThrust BearingVibration Speed(Amplitude), mm/s (m)FrontBearingHorizontalVerticalAxialRearbearingHorizontalVerticalAxialShaft Displacement, mmStageInletFlow,Nm3Pressure, MPaTemperature,OutletPressure, MPaTemperature,BearingTempera-ture,Front BearingRear bearingThrust Bea

16、ringVibration Speed(Amplitude), mm/s (m)FrontBearingHorizontalVerticalAxialRearbearingHorizontalVerticalAxialShaft Displacement, mmSH/T 35032017306SH/T 3503J321-3离心式压缩机试车记录离心式压缩机试车记录(续 2)Centrifugal Compressor TestRun Record (Continued 2)工程名称:Project Name:单位工程名称:Unit Name:Inspection ItemDesign/Allow

17、ableValueActual ValueRunningRecordingTimeLubeOilPressure, MPaInletTemperature, OutletTemperature, Seal Oil Pressure, MPaPower Oil Pressure, MPaAir Seal Pressure, MPaOil CoolerOil InletTemperature, Oil OutletTemperature, Test on the protective interlock system:Inspection after test run:Conclusion:SH/

18、T 35032017307SH/T 3503J322-1汽汽轮机轮机/燃气轮机试车记录燃气轮机试车记录Steam/Gas Turbine Test RunRecord共()页第()页Pageof工程名称:Project Name:单位工程名称:Unit Name:EquipmentDescriptionEquipmentItem No.ModelRevolutionr/minTest Run TypeNo-load LoadedTest RunDateStartingTimeContinuousRunning TimehAmbientTemperatureTestMediumMinimumOp

19、erating Speedr/minRated Speedr/minCriticalSpeedr/minOverspeed Trip Settingr/min Idling TimesInspection ItemDesign/AllowableValueActual ValueRunning Recording TimeSpeed, r/minInletPressure, MPaTemperature,OutletPressure, MPaTemperature,Condensers VacuumDegree, MPaBearingTemperatureFront BearingRear b

20、earingThrust BearingVibration Speed(Amplitude), mm/s(m)FrontBearingAxialHorizontalVerticalRearbearingAxialHorizontalVerticalShaft Displacement, mmControl Oil Pressure, MPaOwner/SupervisionContractorGeneral ContractorConstruction ContractorEquipment ManufacturerDiscipline Engineer:Date:Discipline Eng

21、ineer:Date:Foreman:Quality Inspector:Discipline Engineer:Date:Site Representative:Date:SH/T 35032017308SH/T 3503J322-2汽轮机汽轮机/燃气轮机试车记录燃气轮机试车记录(续)Steam/Gas Turbine Test RunRecord (Continued)工程名称:Project Name:单位工程名称:Unit Name:Inspection ItemDesign/AllowableValueActual ValueRunningRecordingTimeLubeOilIn

22、let Pressure,MPaInletTemperature, OutletTemperature, CoolerWater InletPressure, MPaReturn WaterPressure, MPaWater InletTemperature, Return WaterTemperature, Sketch showing locations of check points:Overspeed trip test:Test on the protective interlock system:Inspection after test run:Conclusion:SH/T

23、35032017309SH/T 3503J323电动机试车记录电动机试车记录Motor Test Run Record工程名称:Project Name:单位工程名称:Unit Name:EquipmentDescriptionEquipmentItem No.Motor TypeSpeedr/minTest RunTypeNo-load LoadedTest Run DateStartupTimeAmbientTemperatureContinuousRunning Timeh Idling TimesStartupCurrentAInspection ItemDesign/Allowabl

24、eValueActual ValueRunning Recording TimeVoltage, VCurrent,ABearingTemp.Coupling SideNoncoupling SideVibration Speed(Amplitude), mm/s(m)CouplingSideBearingAxialHorizontalVerticalNoncoupl-ing SideBearingAxialHorizontalVerticalLubeOilInletPressure,MPaInletTemperature, OutletTemperature, CoolingWaterInl

25、etPressure,MPaInletTemperature, OutletTemperature, Conclusion:Owner/SupervisionContractorGeneral ContractorConstruction ContractorEquipment ManufacturerDiscipline Engineer:Date:Discipline Engineer:Date:Foreman:Quality Inspector:Discipline Engineer:Date:Site Representative:Date:Note: This form is use

26、d to record the running of the motor of 200kW and above.SH/T 35032017310SH/T 3503J324变速器试车记录变速器试车记录Transmission Test Run Record工程名称:Project Name:单位工程名称:Unit Name:EquipmentDescriptionEquipmentItem No.EquipmentModelTransmissionTypeAmbientTemperatureTest RunTypeNo-load LoadedContinuousRunning TimehTest

27、 RunDateStart-upTimeInspection ItemDesign/AllowableValueActual ValueRunning Recording TimeBearing TemperatureInput ShaftFront BearingRear BearingIntermediateShaft 1Front BearingRear BearingIntermediateShaft 2Front BearingRear BearingOutputShaftFront BearingRear BearingVibration Speed(Amplitude), mm/

28、s (m)Input ShaftFrontBearingHorizontalVerticalRearBearingHorizontalVerticalOutputShaftFrontBearingHorizontalVerticalRearBearingHorizontalVerticalConclusion:Owner/SupervisionContractorGeneral ContractorConstruction ContractorEquipment ManufacturerDiscipline Engineer:Date:Discipline Engineer:Date:Fore

29、man:Quality Inspector:Discipline Engineer:Date:Site Representative:Date:SH/T 35032017311SH/T 3503J325釜类设备安装检验记录釜类设备安装检验记录Kettle Type EquipmentInstallation Inspection Record工程名称:Project Name:单位工程名称:Unit Name:EquipmentDescriptionEquipmentItem No.ItemAllowable ValuemmActual ValuemmDeviation in Elevatio

30、n of Kettle BodyDeviation in Orientation of Kettle bodyVertical Deviation of Kettlebody0/180 90/270Deviation in Levelness ofTop Opening Flange Faceof Kettle Body0/18090/270Vertical Deviation ofStirring Shaft0/18090/270End Radial Runout of Stirring ShaftAxial Movement of Stirring ShaftRadial Displace

31、ment Deviation of StirringShaft at Shaft SealConfirmation on the inside cleanness of the gearbox:Confirmation on the lube system:Confirmation on the cooling system:Confirmation on the sealing system:Conclusion:Owner/Supervision ContractorGeneral ContractorConstruction ContractorDiscipline Engineer:D

32、ate:Discipline Engineer:Date:Foreman:Quality Inspector:Discipline Engineer:Date:SH/T 35032017312SH/T 3503J326立式设备安装检验记录立式设备安装检验记录Vertical EquipmentInstallation Inspection Record工程名称:Project Name:单位工程名称:Unit Name:EquipmentDescriptionEquipmentItem No.SpecificationNote: h is the distance between two ch

33、eck points, takingmm.Unit: mmItemCheck PointLocationAllowableValueActualValueItemCheck PointLocationAllowableValueActualValueDeviationinElevation0Deviation in CentralPosition of Support09090180180270270VerticalDeviation0/180Deviation inOrientation090/270Conclusion:Owner/Supervision ContractorGeneral

34、 ContractorConstruction ContractorDiscipline Engineer:Date:Discipline Engineer:Date:Foreman:Quality Inspector:Discipline Engineer:Date:SH/T 35032017313SH/T 3503J327卧式设备安装检验记录卧式设备安装检验记录Horizontal EquipmentInstallation Inspection Record工程名称:Project Name:单位工程名称:Unit Name:EquipmentDescriptionEquipmentIt

35、em No.SpecificationNote 1: B、C、D、E shown in the sketch are bench marks for measuring the equipment shell levelness.Note 2: The elevation of equipment installed shall be measured from the baseline on the equipment foundation to the lowersurface of the base plate of the equipment support.Note 3: The d

36、eviation in axial levelness shall be in line with the drain direction.Note 4: L is the distance between two end check points, taking mm.Unit: mmItemCheck PointLocationAllowableValueActualValueItemCheck PointLocationAllowableValueActualValueDeviation inCentralPosition ofSupportLongitudinalDeviation i

37、nLongitudinalLevelnessB-CHorizontalD-EDeviation inElevation ofSupportSliding SideDeviation inHorizontalLevelnessB-DFixed SideC-ESliding Tolerance of Saddleat Sliding SideVerified Loosening Status ofNut at Sliding SideNote: The double nut for the anchor bolt at the sliding side shall be loosened afte

38、r the installation of theequipment piping, and then tightened with a certain clearance maintained from the support plate.Conclusion:Owner/Supervision ContractorGeneral ContractorConstruction ContractorDiscipline Engineer:Date:Discipline Engineer:Date:Foreman:Quality Inspector:Discipline Engineer:Dat

39、e:SH/T 35032017314SH/T 3503J328塔盘安装检验记录塔盘安装检验记录Tray Installation InspectionRecord工程名称:Project Name:单位工程名称:Unit Name:EquipmentDescriptionEquipmentItem No.SpecificationTray TypeInspectionItem, mmTrayLevelnessDeviationTray SupportOverflow WeirDowncomer and Seal PanOthersSpacingLevelnessHorizontalDeviat

40、ionHeightDeviationVerticalDistanceHorizontalDistanceAllowableValueTray No.ActualValueActualValueActualValueActualValueActualValueActualValueActualValue12Conclusion:Remarks:Owner/Supervision ContractorGeneral ContractorConstruction ContractorDiscipline Engineer:Date:Discipline Engineer:Date:Foreman:Q

41、uality Inspector:Discipline Engineer:Date:SH/T 35032017315SH/T 3503J329设备填充检验记录设备填充检验记录Equipment PackingInspection Record工程名称:Project Name:单位工程名称:Unit Name:EquipmentDescriptionEquipmentItem No.SpecificationSection No.Packing DescriptionPackingSpecificationPacking Height, mPacking Volume, m3RemarksDe

42、signValueActualValueDesignValueActualValueConclusion:Owner/Supervision ContractorGeneral ContractorConstruction ContractorDiscipline Engineer:Date:Discipline Engineer:Date:Foreman:Quality Inspector:Discipline Engineer:Date:SH/T 35032017316SH/T 3503J330反应反应/沉降器附件安装检验记录沉降器附件安装检验记录Reactor/SettlerAttach

43、mentInstallation Inspection Record工程名称:Project Name:单位工程名称:Unit Name:EquipmentDescriptionEquipmentItem No.ItemAllowable ValueMax.Actual ValueCollectionChamberDeviation in ConcentricitywithShell,mmDeviation in OpeningOrientation, mmHorizontal Deviation, mmRiser Plumbness, mmSpent Catalyst StandpipePl

44、umbness, mmCyclone Separator SystemAllowable ValueSeparator123456781stStage Separator Inlet ElevationDeviation, mmSeparator Plumbness,mm1stStage2ndStageDeviation inInstallation Angle ofFlange Valve1stStageAllowable ValueActual Value2ndStageAllowable ValueActual ValueInspection ItemInstallation Requi

45、rementsInspectionResultFeed NozzleInstallation angle and dimensions shall meet the designrequirements. Oil injector shall not be blocked.Hanger Nut and MaintenancePlatform Supporting Angle NutGap for expansion shall be reserved. Lock nut shall betightened securely.Backing Strip for Tie RodBlowhole s

46、hall be reserved.Separators Dipleg and Flange ValveThey shall be smooth and free from foreign matters.Herringbone Patterned Baffle orDoughnut BaffleApplicable design requirements shall be met.Conclusion:Owner/Supervision ContractorGeneral ContractorConstruction ContractorDiscipline Engineer:Date:Dis

47、cipline Engineer:Date:Foreman:Quality Inspector:Discipline Engineer:Date:SH/T 35032017317SH/T 3503J331再生器附件安装检验记录再生器附件安装检验记录RegeneratorAttachmentInstallation Inspection Record工程名称:Project Name:单位工程名称:Unit Name:EquipmentDescriptionEquipmentItem No.ItemAllowable ValueMax. Actual ValueRingDistributorHo

48、rizontalDeviation,mmDeviation in Spacing btw.Two Adjacent Coils, mmBranchDistributorDeviation in Elevation, mmLevelness, mmAir RingCenter Deviation, mmLevelness, mmCollectionChamberDeviation in Concentricitywith Shell, mmDeviation in OpeningOrientation, mmCyclone Separator SystemAllowable ValueSepar

49、ator/Flange Valve123456781stStageSeparatorInletElevationDeviationmmSeparator Plumbnessmm1stStage2ndStageDeviation inInstallation Angle ofFlange Valve1stStageAllowable ValueActual Value2ndStageAllowable ValueActual ValueInspection ItemInstallation RequirementsInspection ResultNut for Hanger and for S

50、upporting Anglefor Maintenance PlatformGap for expansion shall be reserved. Lock nutshall be tightened securely.Weldsat DiplegsTieRod orBacking StripBlowhole shall be reserved.Separators Dipleg and Flange ValveThey shall be smooth and free of foreignmatters.Conclusion:Owner/Supervision ContractorGen

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