Enerpac旋转油缸使用两种不同的旋转机构设计来实现其运动课件.ppt

1、工装夹具2001.3事实 & 数据能力产品网络投资理由应用NYSE: ATUNYSE: APW2000年年7月月31日完成日完成实用动力有限公司实用动力有限公司.工业 电子Actuants 两部分业务组成两部分业务组成工具工具 & 供货供货工程解决方案工程解决方案2000 财政年度总销售额：财政年度总销售额： $5.15 亿亿工具工具&供货供货 56%工程解决工程解决方案方案44%n全球注册的商标品牌全球注册的商标品牌n产品品种多产品品种多 超过超过3,000 种种n遍布全球的分销和服务网络遍布全球的分销和服务网络1200 个分销商个分销商400 维修服务中心维修服务中心工装夹具工装夹具工业工

2、具工业工具概述概述竞争实力竞争实力OEM销售分布状况销售分布状况工业工具65%OEM12%工装夹具16%刀具夹紧7%全球的工装夹具市场概述全球的工装夹具市场概述Other Mfg35%Fixture Houses & System Integrators19%Machine Tool Manufacturer21%Automotive Supplier & Mfgs25%Fixture Houses35%Direct5%General Dist60%市场市场渠道渠道总的市场容量总的市场容量 $1.80亿亿为什么要使用液压夹具为什么要使用液压夹具?n高效高效工件能够更快夹紧工件能够更快夹紧.n工

3、程自动化工程自动化工件能够在没有操作员的情况下夹紧工件能够在没有操作员的情况下夹紧n精确度高精确度高工件始终以相同的夹紧力夹紧工件始终以相同的夹紧力夹紧n重复性好重复性好工件始终以相同的顺序夹紧工件始终以相同的顺序夹紧n夹紧位置夹紧位置工件能够在操作人员不能靠近的位置进行夹紧工件能够在操作人员不能靠近的位置进行夹紧n人机工程性能好人机工程性能好n旋转油缸使用旋转运动和直线运动相结合来旋转油缸使用旋转运动和直线运动相结合来夹紧工件。夹紧工件。nEnerpac 旋转油缸使用两种不同的旋转机构旋转油缸使用两种不同的旋转机构设计来实现其运动：设计来实现其运动：滑槽中的钢球滑槽中的钢球(BIG 设计设计

4、)滑槽中的滚柱滑槽中的滚柱(RIG 设计设计)n油缸设计非常紧凑油缸设计非常紧凑n新颖而独特的夹紧臂设计新颖而独特的夹紧臂设计 n下列型式可选下列型式可选 :单作用和双作用单作用和双作用n7种种 规格规格 从从 1,3 kN 到到 35 kN4 型号型号上部法兰连接上部法兰连接 下部法兰连接下部法兰连接螺纹体连接螺纹体连接 插装式连接插装式连接单作用和双作用单作用和双作用1活塞杆活塞杆2钢球钢球3油缸基础油缸基础4装配孔装配孔5尼龙垫尼龙垫6回位弹簧回位弹簧单作用和双作用单作用和双作用1导杆导杆2引导滚柱引导滚柱3活塞杆活塞杆6过载保护过载保护注意事项注意事项!螺纹体安装的旋转油缸螺纹体安装的

5、旋转油缸 没有没有 油路块安装式的产品油路块安装式的产品.SLLS52旋转油缸旋转油缸安装型式安装型式L= 下法兰式U= 上法兰式T= 螺纹式C= 插装式旋状方向旋状方向L= 向左R= 向右单单/双作用双作用S= 单作用D= 双作用夹紧力夹紧力1= 1,3 kN2= 2,2 kN5= 4,9 kN9= 9,0 kN12= 12 kN20= 18 kN35= 33 kN英制英制/公制公制1= 英制2= 公制例例: SLLS-22 是一个下法兰安装式的旋转油缸, 旋转方向向左, 单作用使用标准夹紧臂时夹紧力为2kN。CAL52夹紧臂夹紧臂长度长度S= 短L= 长夹紧力夹紧力1= 1,3 kN2=

6、2,2 kN5= 4,9 kN9= 9,0 kN12= 12 kN20= 18 kN35= 33 kN公公/英制英制1= 英制2=公制夹紧特性曲线夹紧特性曲线 - 92系列系列夹紧特性曲线夹紧特性曲线 352系列系列能绕中心旋转的能绕中心旋转的T型夹紧臂能够补偿工件高度上的较大差异。型夹紧臂能够补偿工件高度上的较大差异。只需简单的设计就可以使你获得你所需要的夹紧臂。只需简单的设计就可以使你获得你所需要的夹紧臂。CAC52T-型夹紧臂型夹紧臂旋转油缸型号旋转油缸型号52= 4,9 kN92= 9,0 kN122= 12 kN202= 18 kN352= 33 kNCAPT52T-型夹紧臂型夹紧臂

7、旋转油缸型号旋转油缸型号52= 4,9 kN92= 9,0 kN122= 12 kN202= 18 kN352= 33 kNClampingCapacity(kN)Max. dia.oil channelA (mm)Fixture holediameterB (mm) max.Mounting bolt thread diameterC (mm)Mounting boltthread lengthD (mm) minBolt qualityO-RingD1 x dO-Ring Part Number2.2430.0M51512.96.07 x 1.78B1010.8035.0438.0M615

8、12.97.65 x 1.78B1011.8039.0450.0M61512.94.34 x 3.53CZ392.04118.0464.0M81512.94.34 x 3.53CZ392.04135.0477.5M102012.94.34 x 3.53CZ392.041ClampingCapacity(kN)Max. dia.oil channelA (mm)Mounting bolt thread diameterC (mm)Mounting boltthread lengthD (mm) minBolt qualityO-RingD1 x dO-Ring Part Number2.24M5

9、1512.96.07 x 1.78B1010.8035.04M61512.97.65 x 1.78B1011.8039.04M61512.94.34 x 3.53CZ392.04118.04M81512.94.34 x 3.53CZ392.04135.04M102012.94.34 x 3.53CZ392.041螺纹孔螺纹孔隙孔隙孔u凸沿螺母凸沿螺母 FN型号型号如何定购如何定购 Enerpac 凸沿螺母凸沿螺母凸沿凸沿 28 = M28 x 1.5 ( 22系列系列) 螺母螺母 35 = M35 x 1.5 ( 52系列系列)48 = M48 x 1.5 ( 92系列系列) 65 = M65

10、 x 1.5 (202系列系列)80 = M80 x 2.0 (352系列系列)螺母是按照 DIN 1804标准制造的FN6522-Series52-Series92-Series202-Series352-SeriesSU(L,R,S)SSU(L,R,S)SSU(L,R,S)SSU(L,R,S)SSU(L,R,S)SClamping Forcewith StandardClamping Arm (kN) *2.14.88.017.333.1Cylinder Effective AreaPull (cm)Push (cm)0.751.793.137.1612.42Stroke:Clamp (m

11、m)Swing (mm)Total (mm)8.08.716.7101323121022141428161430Oil CapacityClamp (cm)Unclamp (cm)1.254.126.8820.0537.26Operating PressureMinimum (bar)Maximum (bar)Back pressure max. (bar)353503503503403503403503403503Maximum Oil Flowwith Standard Arm (l/min)0.20.41.02.54.0Turning Angle Accuracy90 190 190 1

12、90 190 1Weight (kg)0.51.12.03.55.5Lifetime CyclesMechanicalSeals500,000250,000500,000250,000500,000250,000500,000250,000500,000250,000Standard Clamping ArmCAS-22CAS-52CAS-92CAS-202CAS-352* Measured at the end of the clamping stroke (plunger totally retracted).单作用夹紧油缸双作用夹紧油缸22-Series52-Series92-Serie

13、s202-Series352-SeriesSU(L,R,S)SSU(L,R,S)SSU(L,R,S)SSU(L,R,S)SSU(L,R,S)SClamping Forcewith StandardClamping Arm (kN) *2.25.09.018.835.0Cylinder Effective AreaPull (cm)Push (cm)0.751.541.793.803.138.047.1615.2112.4223.76Stroke:Clamp (mm)Swing (mm)Total (mm)8.08.716.7101323121022141428161430Oil Capacit

14、yClamp (cm)Unclamp (cm)1.252.574.128.746.8817.6920.0542.5837.2671.28Operating PressureMinimum (bar)Maximum (bar)Back pressure max. (bar)25350403535040253504025350402535040Maximum Oil Flowwith Standard Arm (l/min)0.20.41.02.54.0Turning Angle Accuracy90 190 190 190 190 1Weight (kg)0.51.12.03.55.5Lifet

15、ime CyclesMechanicalSeals500,000250,000500,000250,000500,000250,000500,000250,000500,000250,000Standard Clamping ArmCAS-22CAS-52CAS-92CAS-202CAS-352* Measured at the end of the clamping stroke (plunger totally retracted).E211e样本样本 (共有共有5语言的版本语言的版本)n完整的产品范围完整的产品范围n黄页黄页n包括产品包括产品CAD图的光盘图的光盘尺寸和选项尺寸和选项n是

16、柔性加工中心的优秀的解决方案是柔性加工中心的优秀的解决方案 n活塞杆机械锁紧以保持夹紧力活塞杆机械锁紧以保持夹紧力n通过顺序阀实现夹紧通过顺序阀实现夹紧&松开的顺序动作。松开的顺序动作。n工作支撑是提供额外夹紧或支撑点的液压油工作支撑是提供额外夹紧或支撑点的液压油缸。缸。n活塞杆接触工件和夹紧套，将活塞港锁紧在活塞杆接触工件和夹紧套，将活塞港锁紧在适当的位置。适当的位置。液压伸出的工作支撑液压伸出的工作支撑1. 内部弹簧内部弹簧2. 不锈钢活塞杆不锈钢活塞杆3. 青铜合金夹紧套青铜合金夹紧套 4. 定位环定位环5. 活塞杆伸出活塞活塞杆伸出活塞6. 回位弹簧回位弹簧7. 通气孔通气孔 工作支撑

17、工作支撑工作支撑工作支撑弹性变形弹性变形支撑力支撑力WFL72工作支撑工作支撑工件接触工件接触F= 液压S= 弹簧安装形式安装形式M= 油路块T = 弹簧L = 下法兰C = 插装式例例: WSL-112 是一个弹簧伸出、下法兰安装是的工作支撑。 在350bar压力下它能够提供11kn的支撑力。支撑力支撑力 7= 7,3 kN11= 11,1 kN22= 22,2 kN33= 33,4 kN44= 44,5 kN2公公/英制英制1= 英制2= 公制旋转油缸和工作支撑结合使用旋转油缸和工作支撑结合使用旋转油缸旋转油缸 最大夹紧力最大夹紧力(kN)工作支撑工作支撑 最大支撑力最大支撑力(kN)2.

18、27.0 or 11.05.07.0 or 11.09.011.0 or 22.018.533.035.044.0n螺纹和油路块安装式油缸具有线性行程，是设计用于定位或夹紧工件的。螺纹和油路块安装式油缸具有线性行程，是设计用于定位或夹紧工件的。n单作用或双作用单作用或双作用n螺纹或者油路块安装螺纹或者油路块安装1防尘圈防尘圈2活塞杆凹槽活塞杆凹槽3回位弹簧回位弹簧4腔室腔室行程选择行程选择- 7mm & 13mm螺纹标准为螺纹标准为 DIN18041防尘圈防尘圈2限位环限位环3回位弹簧回位弹簧4腔室腔室行程选择行程选择- 7mm到到50mm (取决于型号取决于型号)螺纹标准螺纹标准 DIN18

19、041柱塞柱塞2限位环限位环3腔室腔室行程选择行程选择- 13mm 到到 50mm (取决于型号取决于型号)螺纹标准螺纹标准 DIN1804油缸夹紧力 扭矩 2 kN 30 Nm 5 kN 90 Nm 10 kN 150 Nm 18 kN 250 Nm 25 kN 400 Nm TD40252ST油缸安装型式油缸安装型式T= 螺纹式M=油路块式单单/双作用双作用S= 单作用D= 双作用夹紧力夹紧力 2= 1,7 kN 5= 5,3 kN10=11,3 kN18=17,2 kN25=26,9 kN40=39,2 kN公公/英制英制1= 英制2= 公制例例:TD40252ST 是一个双作用、螺纹式

20、安装、夹紧力为40kN 的油缸。其行程为25mm。行程行程 7= 7 mm13= 13 mm19= 19 mm25= 25 mm38= 38 mm50= 50 mm nEnerpac 的块状油缸是一种运用直线运动来对工件进行夹紧或者定位的液的块状油缸是一种运用直线运动来对工件进行夹紧或者定位的液压油缸。块状油缸也可用于其它的产品和通常的建筑应用。压油缸。块状油缸也可用于其它的产品和通常的建筑应用。n块状油缸块状油缸 - BMS, BS, BMD, BD等型号等型号l双作用和弹簧回程的单作用双作用和弹簧回程的单作用l6种夹紧力规格，从种夹紧力规格，从 11 到到 275 kNl活塞杆行程从活塞杆

21、行程从 8 到到 56 mmlBSPP 螺纹口或者油路块式螺纹口或者油路块式O型圈连接型圈连接l紧凑的油缸外形设计紧凑的油缸外形设计l平行的标准连接螺栓平行的标准连接螺栓BM40252块状油缸块状油缸油口型式油口型式M= 油路块式 = BSPP夹紧力夹紧力 10= 10 kN 18= 18 kN 40= 40 kN 70= 70 kN180= 180 kN280= 280 kN公公/英制英制1= 英制2= 公制例例:BMD-280282P 是一个油路块安装的双作用块状油缸，夹紧力为280 kN，行程为28 mm。行程行程 8= 8 mm10= 10 mm12= 12 mm16= 16 mm18

22、= 20 mm25= 25 mm28= 28 mm50= 50 mm56= 56 mmD单单/双作用双作用S= 单作用D= 双作用侧面夹紧油缸侧面夹紧油缸n不管是水平还是垂直运动都有向下推的效果。不管是水平还是垂直运动都有向下推的效果。下推夹紧操作下推夹紧操作侧面夹紧油缸侧面夹紧油缸产品选择产品选择中空油缸中空油缸11 到 160 kN 承载能力6 到 63 mm 行程主动夹紧油缸主动夹紧油缸8 到38 kN 夹紧力通用油缸通用油缸单作用和双作用15到 260 mm 行程17 到 250 kN 承载能力附件附件液压泵液压泵气动泵气动泵蜗轮气动泵PA-系列气动泵Hushh泵泵气气-液增压器液增压

23、器油缸油缸& 增压器增压器动力油缸动力油缸 & 增压器增压器液液-液液 增压器增压器 阀阀手动阀手动阀阀阀: 模块化的电磁换向阀模块化的电磁换向阀模块阀模块阀: 结构结构顺序阀顺序阀流量控制阀流量控制阀系统元件系统元件旋转接头自动接头蓄能器应用实例应用实例1nAutomotive parts manufacturingAlluminium oil pan nLOB: Workholding Swing Cyl & Work Supp.: Swing Cylinders Threaded Body Industry: Industrial Application: Workholding Fun

24、ction: Clamping应用实例应用实例2nAutomotive part manufacturingNissan engine head nLOB: Workholding Swing Cyl & Work Supp.: Swing Cylinders Upper Flange Pumps: Boosters Other: V, Press/Flow Control Valves Industry: Industrial Application: Workholding Function: Clamping 应用实例应用实例3nMotorcycle parts manufacturin

25、gMotor housing nLOB: Workholding Swing Cyl & Work Supp.: Swing Cylinders Lower Flange Other: Rotary Couplers Industry: Industrial Application: Workholding Function: Clamping 应用实例应用实例4nAlluminium diesel engine head nLOB: Workholding Swing Cyl & Work Supp.: Swing Cylinders Upper Flange Lineair Cylinde

26、rs: TS, TD, Threaded Other: V, Press/Flow Control Valves Industry: Industrial Application: Workholding Function: Clamping 应用实例应用实例5nAutomotive parts manufacturingn Mill finishing Peugeot turbine manifoldnLOB: Workholding Swing Cyl & Work Supp.: Swing Cylinders Upper Flange Industry: Industrial Appli

27、cation: Workholding Function: Clamping 应用实例应用实例6nAutomotive parts manufacturingnMill finishing Ford stearing block nLOB: Workholding Swing Cyl & Work Supp.: Swing Cylinders Threaded Body Lineair Cylinders: Block Cylinders Industry: Industrial Application: Workholding Function: Clamping应用实例应用实例7nManu

28、facturing Peugeot gear box nLOB: Workholding Swing Cyl & Work Supp.: Swing Cylinders Upper Flange Industry: Industrial Application: Workholding Function: Clamping 应用实例应用实例8nMotorcycles productionnGrinding machining nParticular of edge clamp cylinder nLOB: Workholding Lineair Cylinders: Edge Clamps P

29、umps: Electric pumps Other: V, Press/Flow Control Valves Industry: Industrial Application: Production Function: Clamping 应用实例应用实例9nMotorcycle manufacturingnDrilling and spot facing on MORI SEIKI machining center nDrilling and spot facing nLOB: Workholding Swing Cyl & Work Supp.: Swing Cylinders Thre

30、aded Body Other: V, Press/Flow Control Valves Industry: Industrial Application: Workholding Function: Clamping 应用实例应用实例10nMotorcycle manufacturingTransmission cover nClamping for drilling and spot facing nLOB: Workholding Swing Cyl & Work Supp.: Swing Cylinders Lower Flange Industry: Industrial Appl

31、ication: Workholding Function: Clamping 应用实例应用实例11nEngine support machining nPositioning of motor support on turning plate nDrilling nLOB: Workholding Swing Cyl & Work Supp.: Swing Cylinders Upper Flange Industry: Transportation Equipment Manufacturing Application: Cars/Trucks Function: Aligning 应用实

32、例应用实例12nMotorcycle ManufacturingnWater pump cover machining nPositioning of water pump cover nLOB: Workholding Swing Cyl & Work Supp.: Work Supports Fluid Advance Industry: Transportation Equipment Manufacturing Application: Cars/Trucks Function: Bolting 应用实例应用实例13nLuxury cruiser gantry clampnCustom

33、er needed to ensure that the sliding gantry that slide out to gain wharf access was fastened whilst on the ocean and could easily be unlocked to gain wharf access. Using a swing clamp SURD202 powered by the vessels hydraulics along with a couple of proxcimity switches and aV42 Pilot check valve so t

34、he position of the gantry was always known by the captain before moving the vessel nLOB: Workholding Swing Cyl & Work Supp.: Swing Cylinders Upper Flange Other: V, Press/Flow Control Valves Industry: Fabricating Application: Assembling Function: Positioning 应用实例应用实例14nPallet - SystemnThis picture sh

35、ows a pallet that is able to clamp the workpice for a CNC-machine. nLOB: Workholding Swing Cyl & Work Supp.: Swing Cylinders Lower Flange Lineair Cylinders: Block Cylinders Pumps: PE, Hushh Electric Other: 700, Hoses Industry: Construction (Maintenance) Application: Construction Equipment Function:

36、Cutting 应用实例应用实例15nHYDRAULIC CLAMPING OF ENGINE COMPONENTSnFixture with hydraulic clamping on four faces with oil connection on top. Clamping is done with 4 SURD92 and 8 SULD92 and 4 worksupport WSM72.Twin faces are used for machining the bottom side and the top side of the piece to be worked. nFour

37、 faces fixture with work piece clamped for machining nView of the fixture inside automatic tool machine nLOB: Workholding Swing Cyl & Work Supp.: Swing Cylinders Upper Flange Industry: Fabricating Application: Production Function: Clamping 应用实例应用实例16nWHITE MACHINE PRODUCTIONnHydraulic clamping appli

38、cation using six SULD92 powered by a booster AHB46 to hold washing machine cross. nLOB: Workholding Swing Cyl & Work Supp.: Swing Cylinders Upper Flange Pumps: Boosters Industry: Fabricating Application: Production Function: Clamping 应用实例应用实例17nOVERHEAD CRANE MANUFACTURINGnClamping crane components

39、for drilling. Clamping achieved with 6 STRS92 and powered by a PAS3102PB air pump. nLOB: Workholding Swing Cyl & Work Supp.: Swing Cylinders Threaded Body Pumps: Turbo Air Industry: Industrial Application: Production Function: Clamping 应用实例应用实例18nCLAMPING APPLICATION ON GRINDING MACHINEnHCS70 hollow

40、 cylinders and TS18132ST threaded cylinders hold the slide rest on the grinding machine. Powered by a WEN3008WS electric pump. nLOB: Workholding Lineair Cylinders: TS, TD, Threaded Pumps: Electric pumps Industry: Industrial Application: Production Function: Clamping 应用实例应用实例19nClamping a body of a c

41、olor copiern8 pieces of SURD352, 6 pieces of SLRD202, 2 sets of PAM1-06515 are used for clamping a body of a color copier. When a body of a high-end color copier is welded, its distortion is estimated and forced to be clamped. Owing to this forced clamping, the distortion can be minimized when the w

42、ork is unclamped. Using the Enerpac products, the accuracy of the copier was much improved, the productivity was doubled and the quality was maintained at high and stable level, despite of the operators skills. nLOB: Workholding Swing Cyl & Work Supp.: Swing Cylinders Upper Flange Pumps: PA, Modular

43、 Air Series Other: Valves Industry: Electrical Application: Production Function: Clamping 应用实例应用实例20nClamping a turbo fin to be polishedn2 pieces of BRD93, operated by an electric-driven pump of 0.75KW, 3-phase and 200V, clamp a turbo fin to be used for a jet engine while it is machined and polished

44、. The system has the electric circuits for pressure maintenance and motor stop. nLOB: Workholding Lineair Cylinders: BRW, BRD, Linear Pumps: Electric pumps Other: Gauges Industry: Industrial Application: Production Function: Positioning EnerpacEnerpac 网站网站免费下载：免费下载： CAD 文件文件使用说明书使用说明书维修部件清单维修部件清单EEEEEEEE