ABB自控-ABB控制系统一览课件.ppt

1、 ABB Group August 8,2022|Slide 1 ABB Control System PortfolioABB控制系统一览ABB为您提供最合适的控制系统，以满为您提供最合适的控制系统，以满足您的不同工业场合的需求！足您的不同工业场合的需求！System 800 xA:扩展自动化系统，强大工程性能，先进控制及集成安全控制与企业生产管理模型；Freelance 800F:简单易用的标准DCS，覆盖中小规模的控制应用需求；Compact Products 800:提供基于过程控制技术的自动化解决方案，可针对高端PLC应用场合；ABB Control System Portfolio

2、Compact 800 OverviewControllerI/O SeriesScalable StructureRedundancyMulti CommunicationIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 2 根据用户的需求，灵活选择您的解决方案ABB Control System PortfolioCompact 80

3、0 OverviewProcess AutomationFactory AutomationHybrid Automation MarketSizeComplexityDCSDCS&PLC+SCADAPLCDCSSize TagsPrice010 000 000100 0001 000 00010 0001001 00010 000100 000Freelance Compact 800Size TagsPrice0100 0001 00010 000100100010 000 100 000HMIPrice100 00010 000Size I/O01 00010 0001001001 00

4、0Controller100 000Size TagsI/O0100 0001 00010 0001001000 10 000PriceSystem800 xA ControllerI/O SeriesScalable StructureRedundancyMulti CommunicationIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Sli

5、de 3 Compact Products 800产品范围一览Compact Control BuilderABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundancyMulti CommunicationIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Gr

6、oup August 8,2022|Slide 4 AC800M控制器家族 性能上灵活选择CPU速度、内存及性能上灵活选择Compact Control BuilderPM8518 MB24 MHzPM8568 MB24 MHzPM8608 MB48 MHzRedundantPM861 PM86116 MB48 MHz32 MB96 MHzRedundantPM864 PM86464 MB133 MHzRedundantPM866 PM866 0-300 200-500 300-700600-1500 1000-2500NEWGuideline:Recommended I/O count fo

7、r medium type of application and standard libraryABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundancyMulti CommunicationIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group A

8、ugust 8,2022|Slide 5 AC800M控制器硬件结构ABB Control System PortfolioCompact 800 OverviewControllerFlash闪存卡多达12个通信扩展模块*S800,S800L I/O冗余的以太网接口通过通过Modulebus，AC800M控制器最多可连接控制器最多可连接96个个I/O模块模块*电气Modulebus接口：可直接连接12个I/O模块到CPU右侧光纤Modulebus接口：最多扩展7个扩展簇，可连接84个I/O模块*=Not applicable for PM851,refer to data sheet for

9、 detailsI/O SeriesScalable StructureRedundancyMulti CommunicationIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 6 紧凑型闪存卡 支持插入式 小型闪存卡 保存应用程序而无需电池备份 用于e.g.长途运输及在控制室发生供电故障(e.g.柴油供电的起重机)存储器可存储所有的应

10、用程序代码 编译版本 外加 Control Builder 原码(为 ZIP 文件)应用程序可直接从电脑中下载到记忆卡中 对于非冗余CPUs，所有静态值都能在运行时间存进闪存 周期性储存 事件触发型储存 推荐:Sundisk，KingstonABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundancyMulti CommunicationIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesC

11、ompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 7 Compact Control BuilderI/O Series智能I/O系列紧凑型紧凑型经济经济坚固耐用坚固耐用高实用性高实用性支持冗余支持冗余支持运行时热组态及模件热插拔支持运行时热组态及模件热插拔ABB Control System PortfolioCompact 800 OverviewControllerScalable StructureRedundancyMulti Communication

12、IntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 8 I/O Series智能I/O系列S800 I/O 标准型I/O模块支持宽范围的信号类型：AI,AO,DI,DO,Temp,Pulse,Freq,IS interface,SOE模件热插拔冗余可以混合安装空余的MTU底座可以用于以后的扩展底座模件2线制紧凑式3线制扩展式，配有保险丝机械

13、锁扣及活动标识ABB Control System PortfolioCompact 800 OverviewControllerScalable StructureRedundancyMulti CommunicationIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 9 I/O Series智能I/O系列S800 I/O 宽范围的信

14、号类型ABB Control System PortfolioCompact 800 OverviewControllerProcess Input Signals1.0(4)-20 mA2.-20 to+20 mA 3.-10 to+10 V4.RTD,TC5.24 V d.c.6.48 V d.c.(NO,NC)7.120 V a.c./d.c.8.230 V a.c./d.c.9.Sequence Of Event SOE10.Ex-i11.Counter/FrequencyProcess Output Signals1.0(4)-20 mA2.-20 to+20 mA3.-10 to+

15、10 V4.24 V d.c.,0.5 A(NO,NC)5.24 V d.c.,2.0 A(NO,NC)6.24-110 V d.c.,2 A,Relay7.250 V a.c.,2 A,Relay 8.Ex-iScalable StructureRedundancyMulti CommunicationIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,202

16、2|Slide 10 I/O Series智能I/O系列S800L I/O 紧凑型LED 状态指示灯状态指示灯可插拔端子可插拔端子2/3线制连接线制连接可插拔现场供可插拔现场供电电源插头电电源插头螺丝固定螺丝固定坚固的塑料外壳坚固的塑料外壳Strong two pieces mechanics with metal plate and plastic cover专用的专用的DIN导轨锁扣导轨锁扣Optional terminal list for field power distributionABB Control System PortfolioCompact 800 OverviewCo

17、ntrollerScalable StructureRedundancyMulti CommunicationIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 11 I/O Series智能I/O系列S800L I/O模块类型ABB Control System PortfolioCompact 800 OverviewControlle

18、rProcess Input Signals1.0(4)-20 mA,AI801,8 Analog inputs 2.24V,DI801,16 Digital inputs3.120V,DI802,8 Digital input4.230V,DI803,8 Digital inputProcess Output Signals1.0(4)-20 mA,AO801,8 Analog output2.24V 0.5A,DO801,16 Digital output3.250V 2A,DO802,Digital output RelayScalable StructureRedundancyMult

19、i CommunicationIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 12 I/O Series智能I/O系列多种连接扩展方式ABB Control System PortfolioCompact 800 OverviewControllerPLCI/O Cluster1.通过Profibus DP总线远程连接第三方PLC或者A

20、C800M控制器2.通过电气Modulebus总线直接在 AC800M控制器右端连接本地I/O从站3.通过光纤Modulebus扩展连接本地I/O从站Supports long distance(1000m/4000)in star configurationScalable StructureRedundancyMulti CommunicationIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummar

21、y ABB Group August 8,2022|Slide 13 I/O Series智能I/O系列现场安装SafeZone 2C1 D2C1 D1SafeZone 1Zone 0PROFIBUSExdExdEuropeanEN60079-14USANEC 501-504ABB Control System PortfolioCompact 800 OverviewControllerScalable StructureRedundancyMulti CommunicationIntegrationmaintenanceCompact Control BuilderPanel PP800

22、SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 14 I/O SeriesI/O主要特性 高性能 冗余 运行时热组态 预置输出量设定 热插拔 工业化硬件 依据ISA-S71.04对于保护腐蚀性气体涂上符合G3环境的涂层 最优化安装 安装灵活、宽扩的信号类型 在防爆环境下或界面上安装 高效工程 全集成ABB Control System PortfolioCompact 800 OverviewControllerScalable Structure

23、RedundancyMulti CommunicationIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 15 I/O Series标准认证 本质安全 CSA 22.2 No.213-M1987 用于2区一类危险区域的非易燃电气设备 FM 3600 用于危险区域的电气设备 FM 3611 用于2区一类危险区域的非易燃电气设备 UL 16

24、04 用于2区一类危险区域的非易燃电气设备 海运业证书 劳埃德船级社Det Norske VeritasGermanisher LloydAmerican bureau of shippingBurau Veritas其它 欧洲CE认证 俄罗斯GOST认证ABB Control System PortfolioCompact 800 OverviewControllerScalable StructureRedundancyMulti CommunicationIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesComp

25、act HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 16 规模和性能灵活扩展ABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundancyMax 12 S800 modules per I/O Cluster 1000m/4000Up to 48 Controllers on Control NetworkMax 12 Communicatio

26、n modules on CEX busControl Network(Ethernet TCP/IP,10 Mbps)Max 12 S800 modules on Electrical ModulebusMax 24 S800 modules per remote I/O stationRemote S800 I/O via PROFIBUS DP/V1Max 7 S800 I/O ClustersOpticalModuleBusI/O ClusterMulti CommunicationIntegrationmaintenanceCompact Control BuilderPanel P

27、P800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 17 通过冗余方案实现最小化停车时间ABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundancyNo S800 modules on electrical Modulebus!Max 12 S800 modules per I/O clusterRedundan

28、t PROFIBUS master interfaceControl Network(Ethernet TCP/IP,10Mbps)Redundant CPUs with optionally redundant CEX buses(max 12 communication modules)Optionally max 6 pairs of redundant S800 modules on base cluster.Remote S800 I/O via PROFIBUS DP(optionally line redundant)Optionally redundant S800 modul

29、es(max 6 pairs per I/O cluster)Max 24 S800 modules per remote I/O stationMax 12 S800 modules per I/O clusterMax 12 S800 modules per I/O cluster110/220V24VMulti CommunicationIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary AB

30、B Group August 8,2022|Slide 18 AC800M CPU冗余 主 CPU 时刻更新备用 CPU 对内存的读写是相同的，这意味着主CPU的状态与辅CPU相同 冗余对应用和操作系统是透明的 可以在项目中后选是否冗余.切换时间 10 ms 通讯总线共享 如果一个 CPU 故障，通讯接口不必切换仅切换CPU 硬件故障时切换 不影响操作 不丢失数据 不重复增量输出ABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundancyMulti Communi

31、cationIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 19 支持国际知名的通信标准OPCHMI connectivity for AC 800MABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundan

32、cyPC based HMIOPC connectionPanelsTCP/IP and MMS Profibus and ModbusCompact HMI 8003rd Party HMIPanel 8003rd Party PanelTCP/IPS800L I/OAC 800M Panel 800 HMIMulti CommunicationIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary

33、ABB Group August 8,2022|Slide 20 适应不断改变的接口要求ABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundancy CI853CI854ACI855CI856CI857CI858CI865PM8xxCI867Modbus TCPSatt I/OMultiDrivesABB INSUMSwitchgearABB S100 I/OABB MB300PROFIBUS DP/PARS-232(COMLI,Modbus RTU,Siemen

34、s 3964R,ASCII)GatewayMulti CommunicationNext Version will be ReleasedIntegrationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 21 工厂数据集成MotorFunction Block 通过预定义控制元素(PID)及控制对象(motor,valve,Drives)组成复杂控制库

35、简单的工厂设备集成能力提高工程效率及质量ABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundancyIntegrationMulti CommunicationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 22 集成SOE功能

36、以及控制器时钟同步S800 I/Owith SOE 09:35:16:11209:35:16:120Event ListClock Sync MasterClock Sync Backup Master 1 msClock SyncSlave 1 ms集成SOE I/O模块 local S800 I/O时间戳 1)DI830/831:0.5 ms 精度 DI840/880/885:1.0 ms 精度控制器时钟同步;1ms控制器之间ABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable Struct

37、ureRedundancyIntegrationMulti CommunicationmaintenanceCompact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 23 简单维护 成本更经济的维护功能ABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundanc

38、yIntegrationmaintenanceMulti Communication热插拔维护更换备件在线修改应用程序和配置组态Flash闪存卡便于存储数据及应用程序(application&data)查询与导航HW/SW的自诊断功能Compact Control BuilderPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 24 Compact Control BuilderCompact Control Builder支

39、持所有5种IEC 61131-3编程语言高灵活性可重复使用的控制库强大的离线模拟功能ABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundancyIntegrationmaintenanceCompact Control BuilderMulti CommunicationPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8

40、,2022|Slide 25 Compact Control Builder AC800M功能强大的编程软件 全方位的控制功能 顺序、连续及先进控制 提供各种不同编程语言的选择 所有五种IEC61131-3编程语言 高效的控制模块Control Module 可以混合应用，在控制器中使用相同的程序源代码 扩展控制功能库 预定义 用户自定义全方位控制功能适应各种控制应用需求！全方位控制功能适应各种控制应用需求！ABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundan

41、cyIntegrationmaintenanceCompact Control BuilderMulti CommunicationPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 26 扩展控制软件库ABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundancyIntegrationmainten

42、anceCompact Control BuilderMulti Communication提供高效率工程的控制软件库提供高效率工程的控制软件库Icon LibraryBasic Graphic Library in CCBProcess Object LibrariesSupervision Basic LibraryFuzzy Logic LibraryHardware LibraryPROFIBUS DevicesDriveBusMODBUS TCPSatt Rack I/O SystemPanel PP800 SeriesCompact HMI 800Automation Sentin

43、el ProgramApplicationsSummary ABB Group August 8,2022|Slide 27 复用代替复制ABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundancyIntegrationmaintenanceCompact Control BuilderMulti CommunicationFunction Block TypeMotorControlFunction Block TypeInstancesMotor 1Motor

44、 2Motor 3Motor 4Panel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 28 分布式编程使工程更加简单ABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundancyIntegrationmaintenanceCompact Control BuilderMulti Communicatio

45、nEU501MFQISH201MEU202MEU102FQISH101Panel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 29 强大的离线模拟仿真功能在没有硬件的情况下你可测试你的控制逻辑-省时省钱控制逻辑的编写不依赖于控制硬件的存在可在控制硬件到位前开始工程在任何地点进行项目工程 在公司 在家中 旅途中.ABB Control System PortfolioCompact 800 OverviewControllerI/O

46、SeriesScalable StructureRedundancyIntegrationmaintenanceCompact Control BuilderMulti CommunicationPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 30 便捷的调试和错误查询无需控制器便可进行测试与模拟离线程序检查便利的错误搜索逐步式程序执行自动生成编辑错误链接只需双击错误信息，便可把您带到程序出错位置在线功能状态检测信号强制易于

47、识别的错误指示ABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundancyIntegrationmaintenanceCompact Control BuilderMulti CommunicationPanel PP800 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 31 自动生成逻辑控制文档 先前你不得不投入大

48、量时间把你的解决方案通过手工方式加以文档化 通常以 Word 文件重新输入您的应用程序 Control Builder 可以帮助你自动生成以下文档 Libraries库 Applications应用程序 Controller configuration控制器组态ABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundancyIntegrationmaintenanceCompact Control BuilderMulti CommunicationPanel PP8

49、00 SeriesCompact HMI 800Automation Sentinel ProgramApplicationsSummary ABB Group August 8,2022|Slide 32 Panel PP800系列操作面板Compact Control BuilderABB Control System PortfolioCompact 800 OverviewControllerI/O SeriesScalable StructureRedundancyIntegrationmaintenanceCompact Control BuilderPanel PP800 Ser

50、iesMulti Communication高性能操作面板良好的兼容性9款不同尺寸和类型供您选择基于Windows CE操作系统Compact HMI 800Automation Sentinel ProgramApplicationsSummary 过程操作面板Panel 800 版本6适用于过程应用的坚固耐用的HMI 过程操作面板Panel 800 版本6涵盖最新技术的全新过程操作面板系列PP871显示尺寸：4.3”显示比例：16:9 分辨率：480 x272PP877显示尺寸：10,4”显示比例：4:3分辨率：640 x480PP874显示尺寸：7”显示比例：16:9 分辨率：800 x