宜家包装规范-IoS-P-0010-ver11-Introduction课件.ppt

1、IKEA general packaging requirements 宜家包装规范 IOS-P-0010 V11 Contents内容Definitions 定义Approved Packaging materials 宜家认证的包材Quality of materials 包材质量Marking 标识Labeling 宜家标签Unit load dimensions 单元货物包装尺寸Requirements for low handling material 低位搬运材料要求Paper pallet construction requirements纸托盘结构要求Optimal IKEA

2、unit load最佳宜家托盘Goods fixation unit loads 货物固定-单元货物包装固定General protection of unit loads 单元货物的保护Neat&Clean packages 整洁干净的包装要求NAC Document Requirement NAC文件要求Case sharing案例分享Part I-Introduction of course-expectations 课程期望-Definitions 定义-Approved materials 认证的包材-Quality of materials 材料质量-Marking of pack

3、aging materials 包装循环标识10 min Break Part II-Labeling 标签-Other marking 其他标识-Unit load dimensions 单元货物包装尺寸-Goods fixation 包装固定-requirement for HM 托盘质量要求-test for NAC NAC包装测试 Q&A 问题和解答问题和解答Agenda 培训安排About this specification 关于这个规范 Purpose:this specification to establishes a set of minimum requirements

4、of packaging throughout IKEA.目的：此规范目的是为建立一套贯穿于整个宜家包装设计的标准 Range:The requirements states in this specification complement and have priority over all other packaging requirements.应用范围：本规范规定的要求优先于所有其它包装要求（包装说明）Definitions定义Consumer packaging that come with IKEA products and will end up at the customers

5、 home.Consumer package conveys product information to the customer.销售包装指随IKEA产品一起销售并在消费者家中被丢弃的所有包装材料销售包装上包括传达给顾客的产品信息。Consumer package 销售包装Multi-pack is a quantity of articles(Consumer packages)packed together in a box,tray or similar packaging construction,which is base on one week sales,in an aver

6、age IKEA store,and shall not weigh more than 15 kg.多件包装是将一定数量的产品一起包装在一个纸箱、地盒或类似的包装容器内,多件包装中产品的数量取决于宜家商场一周的平均销售量。其重量不得高于15kgMulti-packaging 多件包装Cross linked 交联 Cross-linking is a process used in polymer chemistry.Polymer chains are linked together in such way they cannot be separated again.交联是高分子化学使用

7、的工艺。用此种方式连接在一起的聚合物链，不会再分开。此工艺的目的是使聚合物的物理性能发生变化，例如提高强度但也会消极的影响回收可能性 Unit load packaging refers to all packaging materials that are used to facilitate handling and transport of the unit load.单元货物是指一组产品（销售包装或多件包装）用搬运材料承载，最常用的是托盘，并便于从供应商到本地商场之间使用叉车操作Unit load packaging 单元货物There are three standard types

8、 of wooden pallets:EURO pallet(1200 x 800 x 150 mm),IKEA pallet(2000 x 800 x 150 mm),HALF pallet(600 x 800 x 150 mm).2000 x800 x150mm 1200 x800 x150mm 600 x800 x150mmStandard pallet 标准托盘The measurements of a unit load where the products have dimensions larger than standard pallets.单元货物的测量尺寸超出标准托盘即为超

9、长/宽。超长/宽通常被视为例外情况，并且只能在没有其它解决方案时采用，托盘脚必须重新设计保证有托盘脚落在标准托盘上NOKOversize 超长/超宽 Handling materials that are designed to support the transport packaging in the whole supply chain and to be part of a return system back to Distribution Centre and/or supplier.用于支持整个供应链的运输包装所使用的工具、以及退货系统把货物返回到配货中心或供应商所用的工具。Ha

10、ndling materials（HM)搬运材料Unit load packaging refers to all packaging materials that are used to facilitate handling and transport of the unit load.单元货物包装指能够便于搬运和运输单元货物所使用的包装材料Unit load Packaging单元货物包装单元货物包装Label标签Label means the product identification as described in IOS-PRG-0019.A label shall be see

11、n as packaging material needed for the presentation of goods.标签即指IOS-PRG-0019中描述的产品标识，应作为产品展示所必须的包装材料 A method of splitting unit loads during transportation to fill empty spaces in the loading units(reference loading guideline)在运输期间把单元货物拆分来填补（集装箱，卡车等）里的剩余空间的方法。Filling solutions填充方案The product can be

12、 sold without any single-item handling just by removing the transport packaging.在去除运输包装后，无需对包装进行任何操作，产品即可用于销售。Ready To Sell packaging solution(RTS)销售即用包装方案 Ready To Sell packaging solution(RTS)Ready To Sell packaging solution(RTS)Prevention Reuse Recycling Energy recovery Approved Packaging material

13、认可的包装材料1.Acrylic coated corrugated board 涂覆丙烯酸酯的瓦楞纸板 2.Cardboard 硬纸板 Paper-based materials 纸质材料3.Cellular fiber 蜂窝纸板 4.Corrugated board with plastic tear tape有塑料撕拉条的瓦楞纸板 5.Corrugated board 瓦楞纸板 Note:Totally Chlorine Free(TCF)paper,or Elementary Chlorine Free(ECF)全无氯纸浆漂白（TCF）或无元素氯纸浆漂白（ECF）Paper-based

14、 materials 纸质材料1.Solid wood 实木2.Particleboard刨花板3.Dry process fiberboard(MDF/HDF)4.Hardboard 硬板5.Oriented Strand Board(OSB)定向刨花板Note:Use of these materials as a packaging materials shall be strictly limited.在包装设计中，必须严格限制这些材料的使用。Wood-based materials木基材料1.Foamed polyethylene(PE)聚乙烯12.Polyethylene tere

15、phthalate(PET)聚酯3.Polyethylene,high density(PE-HD)高密度聚乙烯4.Polyethylene,low density(PE-LD)低密度聚乙烯5.Polypropylene(PP)聚丙烯6.Polystyrene(PS)聚苯乙烯 Note:no use of HCFC or CFC in foam-blowing,requirements according to IOS-MAT-0010.IOS-MAT-0010要求时禁用HCFC或CFCPlastic materials 塑料材料1.Expanded polyethylene(EPE)发泡乙烯

16、12.Expanded Polypropylene(EPP)发泡丙烯13.Expanded polystyrene(EPS)发泡聚苯乙烯2 Note:1 Use of these materials as a packaging materials shall be strictly limited.(EPE/EPP)在包装设计中，必须严格限制这些材料的使用。2 Use of these materials as packaging materials are forbidden in new developed packaging applications as of 1st of Janu

17、ary 2012(i.e.for packaging solutions already in the development process last sale start 2012-08-31 is the stop date).All existing application shall be phased out latest 31st of August 2015.此类包装材料在2012年1月1日新开发的产品中禁止使用（即：已经处于开发状态的包装方案如果销售日期晚于2012-08-31，应停止开发）。目前使用的所有材料最晚都应在2015年8月31日前停用 Plastic materi

18、als 塑料材料1.Aluminum铝2.Carbon steel碳钢Metals/Sheet metals 金属/金属板3.Metal-staples:The use of metal in packaging is allowed for:金属订书订：只允许在以下情况的包装中使用金属：Me Metal staples for“saddle labels”“鞍状标签”使用的金属钉书钉For the closure of hardware bags 用于封闭五金件包装袋 For fixing hardware bags to the product when required accordin

19、g to the packaging instructions 包装要求（包装说明）将五金件包装袋固定在产品上时 Note:Metal-staples for consumer package are not allowed to be used in products for Childrens IKEA 不允许在宜家儿童产品的零售包装上使用金属订书钉。Poly Lactic Acid(PLA)100%cotton棉花 Jute 黄麻 Note:Maximum 300 ppm FA according to test method in IOS-MAT-0010按照IOS-MAT-0010测

20、试方法，甲醛（FA）最高含量不超过300ppm Biodegradable materials/Textile 生物降解材料/纺织品PVA-glue聚乙烯醇胶水Hot-melt adhesive 热熔胶水Starch based glue(e.g.corn)淀粉胶 The ink shall not contain mercury or lead.Solvent borne inks are not allowed.Exception:Solvent borne inks are allowed to use for printing on plastic materials.油墨不能含铅或汞

21、。不允许使用溶剂型油墨。例外：允许在塑料材料表面的印刷中使用Glue and Ink 胶水以及油墨胶水以及油墨Chemicals for all package material 包材化学要求Quality of materials 材料质量要求Refer to IOS-MAT-0010Quality of Packaging material包装材料质量要求Corrugated board 瓦楞纸板Bending Stiffness(BS)挺度测试Edgewise crush test(ECT)边压强度Flat crush test(FCT)平压强度Bursting strength tes

22、t(BST)耐破强度COBB 60 吸水测试Thickness 厚度Weight 重量BSTECTFCTTest of corrugated board 纸板物理测试Documentation for corrugated board瓦楞纸板的文件要求 The producer of the corrugated board shall provide 瓦楞纸板包装供应商应该提供自我声明和测试报告如下 A self declaration stating the following自我声明内容包含如下内容:that the corrugated board complies with Tabl

23、e 2 瓦楞纸板符合Table 2 表格的要求 nominal weight for each quality used for IKEA products 每平方米的瓦楞纸板的正常重量 nominal dry weight for each quality used for IKEA products.每平方米的瓦楞纸板的干燥重量，应在103C干燥6小时后的5分钟内测量 Test report with 测试报告包含内容:See table 2.表2要求的数值 Approved test is ITTC.宜家ITTC是被认证的实验室 4 samples 500 x500 mm size of

24、 the un-converted board 未经模切过的样品4张500*500MM留样在宜家供应商.Documentation for Paper pallet 纸托盘的文件要求 Supplier using paper pallet shall provide 使用纸托盘供应商应该提供托盘自我声明和测试报告如下 A self declaration stating the following自我声明内容包含如下内容:nominal weight(g/m2)for each quality used for IKEA products 每平方米的瓦楞纸板的正常重量 nominal dry

25、weight(g/m2)for each quality used for IKEA products.每平方米的瓦楞纸板的干燥重量，应在103C干燥6小时后的5分钟内测量 that the corrugated board sheet complies with Table 2 托盘面板符合Table 2 表格的要求 that compression of the foot complies with section 9.4 托盘角抗压强度符合section 9.4节的要求 that shear strength of the foot to the sheet complies with

26、section 9.4 托脚对纸板的剪切强度符合9.4节 Test report with测试报告包含内容:values as per requirement in Table 2。表2要求的数值 values as per requirement in section 9.4。9.4节要求的数值 Documentation文件要求The documents shall identify文件（自我声明和测试报告）应标明如下:Material producer.材料供应商Material description.材料描述 (材料种类，如物理特征，和材料生产商识别码）The IKEA CB cod

27、e as per Table 2.按照表2的宜家CB码 Material batch number or equivalent(for test reports only).材料批次号或相当信息（仅用于测试报告）Issuer of the document.自我声明/测试报告签发人Where the test was performed(for test reports only).测试地点（仅用于测试报告）Inside Filler/Loading Bear 内部填充/托盘面板Shrink wrap 收缩膜Stretch film缠绕膜 Straps 打包带Plastic bags and

28、tape 塑料袋和封箱胶纸Marking of packaging materials包装材料的标记包装材料的标记The Green dot 绿点标志 All IKEA consumer and service packaging shall be marked with the Green Dot symbol 所有宜家销售包装和辅助包装都应标有绿点标志符号Only one symbol per consumer package is required每个销售包装只需一个符号Minimum size=10 mm Maximum size=17 mm 最小尺寸=10 mm;最大尺寸=17 mm

29、Recycling symbol 回收标1.Only use for paper material in consumer pack and service packaging 只用销售包装中纸质的包装材料2.Only one symbol per consumer package is required 每个销售包装只需一个符号3.Minimum size=10 mm Maximum size=17 mm 最小尺寸=10 mm;最大尺寸=17 mm 4.Application by labeling is not allowed 不允许采用标签方式5.If the surface of th

30、e consumer package is less than DIN A3(0.125 m)or less than 25 g no marking is required.如果销售包装的表面积小于DIN A3(0.125m2)或者 重量低于25克，则无需标记。xRecycling symbol 回收标plastic packaging materials 塑料包装材料标识1.All single and multiple layer plastic materials used for consumer and service packaging,except for tapes and

31、strapping.用于销售包装和附送包装的所有单层和多层塑料材料，但胶带和捆绑材料除外。2.Every part of the consumer package that consists of plastic material shall have one symbol 销售包装的每一个塑料包装材料都应标记一个相应符号3.Minimum size=10 mm Maximum size=17 mm 最小尺寸=10 mm;最大尺寸=17 mm plastic packaging materials 塑料包装材料标识 1.Tapes,strapping and interior packagin

32、g(fillers,dividers)are not to be marked 胶带、捆绑材料和内包装（垫片、隔板）不用标记2.Corrugated board packaging shall not be marked 瓦楞纸板包装不用标记3.Minimum size=6 mm(min.8 mm when embossing is applied)Maximum size=17 mm 最小尺寸=6mm（使用压纹时最小为8mm.最大尺寸=17 mm）4.One marking every customer pack每个销售包装只需要一个符号标记Marking for Japan 日本标记标准1

33、.A NLACD or NLUCD,NLASCD label shall be used when a colour dot is required if nothing else specified in the IKEA product documentation.如果宜家产品文件无其它要求，使用色点时要求使用NLACD或NLUCD标签2.Application of a defined colour dot(30 mm)对颜色标记的总规则，对指定色标点施加(30mm)Color Dot 颜色标If a die cut is requested it can only be applied

34、 on the horizontal surface and shall be located according to Figure 44,35 mm from both edges.如果需要冲切，只允许在水平表面进行，位置按照图44所示，距两边35mm。Colour dot 颜色点CB Mark 瓦楞纸板标记1.the symbol that shall be used for packaging based on corrugated cardboard 是瓦楞纸板包装使用的符号2.This symbol shall be printed all CP(consumer packagin

35、g),MP(multipackaging)and UL(unit load),except for interior packaging 此符号可以印刷在所有CP（销售包装），MP（复合包装）和UL（单元货物），内部缓冲包装除外内部缓冲包装除外。XX:Abbreviation of the local producer 包装供应商简写YYWW:production batch 生产时间，年周表示Minimum size=10 mm，Maximum size=17 mm 最小尺寸=10 mm;最大尺寸=17 mm The symbol shall be clearly visible on th

36、e exterior of the consumer package 该符号应放在销售包装销售包装的外侧清晰可见的位置,但是必须在MP/UL的内部CB Mark 瓦楞纸板标记General placement of the environmental marking 环保标识的位置 All required environmental markings shall be of the same size and applied with a good workmanship,i.e even printing,same colour,and well aligned 所有要求的环保标识都应使用

37、相同的尺寸，并作工良好，即：平整印刷，相同颜色，排列整齐。BreakLabels 标签 Labelling on IKEA products shall serve as information carriers for customers and shall satisfy demands from our selling markets as well as for warehouse handling and goods flow.An information label is a label that has a barcode.Labels can be applied in dif

38、ferent ways.The Label Documentation in Supplier Index specifies how a label shall be applied on each article.Consumer labels,Multi pack labels(FP/MP)Unit load labels(ULL)Products consistingLocal label(CN/JP)Type&requirement 标签种类及要求IOS-M-0002 DATE STAMPING IOS-M-0003 PERMANENT MARKINGIOS-PRG-0019 REQ

39、UIREMENTS FOR LABELS IOS-GUIDE-1046 edition spec 2http:/ labels（NLA,NLC)1.A good alternative is placing/attaching the label under the plastic film2.The best alternative is to print the label information directly on the cardboard box lMulti pack labels(FP/MP)MDQ label1.The multi-pack label shall alwa

40、ys be placed in the upper left corner of the multi-pack on the short side of the unit load,If the unit load is placed on a BL/B the label shall be placed on the long side 2.When using RTS-packaging solutions it is important to place the FP-label on a part of the packaging that will be removed during

41、 the unpacking in the store lUnit load labels(ULL)1.The Unit load label(ULL)does not replace the need of FP-labels 2.The first unit load label shall be placed on the same side as the article/multi-pack label 3.It is not acceptable to place the labels directly on the boxes,if the unit loads consist o

42、f only consumer packages or is a RTS-packaging solution.The unit loads require some protection before label application.Labeling宜家标签类型Label introductionLabeling宜家标签label Position 标签位置label Position 标签位置Requirements for low handling material低位搬运材料的要求（纸托盘）低位搬运材料的要求（纸托盘）1.The width W of the fork entry

43、is set to minimum 180 mm,measured between two feet,叉车通道的宽度至少180mm，测量两腿之间的间距 2.Minimum fork entry height,H min,during compression(loaded with goods)is 45 mm for paper pallet 纸托盘在承载过程（货已装好）中叉车通道高度，在任何部位测量 纸托盘不能低于45mm，Fork entry width and height 进叉孔宽度和高度要求50mm45mmWH 4-way handling means that you can ha

44、ndle the unit load from both the long and the short sides.四向进叉（4-way）搬运指在长边和短边都可以搬运单元货物。4 way entry 四向进叉For BL type is the 4-way handling required if the product is intended to face the customers from minimum three sides.对于BL类型如果产品至少三面面对顾客，则要求四向进叉Standard forklift and pallet feet 标准叉车和托盘脚 The placem

45、ent of the feet shall allow hand jack-handling.This is valid for all types of low handling materials and unit load types,托脚放置位置要方便手动液压车搬运。这对所有种类的低位搬运材料和单元货物类型有效 Pallet feet Pallet feet 托盘脚托盘脚Inserts Material:Minimum quality IKEA25 Tray Material:IKEA10Size:180*90*50mm，90*90*50mm,60*90*50mmAll inserts

46、 stripes shall be glued together NO hollow surface constructionLoad bearer sheet quality货物承载纸板的品质货物承载纸板的品质 1.Material:Minimum quality IKEA150 最低的面板质量要求是IKEA1502.Other material:IKEA230.Double IKEA230,IKEA260,Honeycomb.面板材料有IKEA230,双层IKEA230,IKEA260,蜂窝纸板 xUnit load quality 托盘质量 Test requirements for a

47、 foot and the complete paper pallet对托脚和完整纸托盘的测试要求 1.Compression test 托盘角压缩测试2.Shear test 托盘角和面板之间的剪切力测试Test requirements for a foot and the complete paper pallet对托脚和完整纸托盘的测试要求 a.The size of the low handling material shall be adapted to the actual size of the unit load.纸托盘的尺寸要和相应托盘种类的木托盘匹配b.The unit

48、load built on low handling material shall be possible to store on a standard pallet.纸托盘要可以放置在标准托盘上面Paper pallet construction requirements 纸托盘结构要求Optimal IKEA unit load 最佳宜家托盘TYPEOuter measurement(LxW)mmMaximum Length(L)mmMaximum Width(W)AL1200X76016001000BL760X6001000800DL2000X76024001000Unit Load D

49、imension 单元货物尺寸Optimal IKEA unit load 最佳宜家托盘 Unit loads containing multi-packs and consumer packages.l When constructing a packaging solution,it is essential to consider the total solution and its function in the Supply chain.当制定包装方案时，即销售包装、多件包装和单元货物，必须考虑总的解决方案及其供应链的作用，来最优化多件包装尺寸并以最佳方法来匹配单元货物尺寸。l Th

50、e first preferred is 1200 x760MM 第一选择尺寸l The second preferred is 1140 x800MM 第二选择尺寸Consumer goods adopted to Standardised EquipmentEUR palletSea pallet80012007601140 xxConsumer goods adopted to Standardised Equipment760760760120012001200760l The preferred unit load width shall be within 540 mm to 86