汽车座椅安全性检查专题培训课件.ppt

1、汽车座椅安全性检汽车座椅安全性检查查2022-5-232Safety Check2022-5-233Safety CheckS1,S2S1 S2:Distance from H point to headrest top surface at headrest full down/up position along torso angle沿着靠背躯干线，从沿着靠背躯干线，从H点到头枕最低点到头枕最低(最高最高)位置的上表面的距离位置的上表面的距离.OKGB15083-2006 / ECE R17高度高度750mm以下无使用位置，头枕高度不应低于以下无使用位置，头枕高度不应低于 800mm头枕处

2、于最低位置头枕处于最低位置Headrest in lowest position头枕处于最高位置头枕处于最高位置Headrest in highest position2022-5-234Safety CheckS3S3:Section through headrest perpendicular to torso line and 65mm downward from headrest top surface垂直靠背躯干线，从头枕上表面垂直靠背躯干线，从头枕上表面65mm向下的头枕截面向下的头枕截面GB15083-2006 / ECE R17 170mm for the width of h

3、ead restraintOK2022-5-235Safety CheckS6S6:Distance from headrest top surface to headrest frame从头枕上表面到头枕骨架的距离从头枕上表面到头枕骨架的距离NAfmvss 202a =60mmNOK for qoros2022-5-2313Safety CheckS29S29:Pelvic impact Zone臀部侧撞保护区域臀部侧撞保护区域Guideline: No Sharp edge2022-5-2314Safety CheckS30S30:Clearance for Eurosid II back

4、plate for reduction of side impact forces on dummy ribsEurosid II 模型靠背与靠背骨架夹角，减少侧撞对肋骨的伤害模型靠背与靠背骨架夹角，减少侧撞对肋骨的伤害NA2022-5-2315Safety CheckS31S31:Anti-Submarining Guideline防下潜区域检查防下潜区域检查（cushion）NO2022-5-2316Safety CheckS32S32:Sections through all Interior Protrusion requirement所有内部突出物要求的截面所有内部突出物要求的截面G

5、B15083-2006:Area 1 R2.5OK2022-5-2317Safety CheckS32S32:Sections through all Interior Protrusion requirement所有内部突出物要求的截面所有内部突出物要求的截面GB15083-2006:Area 2 R5.0OK2022-5-2318Safety CheckS32S32:Sections through all Interior Protrusion requirement所有内部突出物要求的截面所有内部突出物要求的截面GB15083-2006:Area 3 R3.2OK2022-5-2319

6、Safety CheckS34S34:Horizontal & Vertical distance between seat cushion STO and steering wheel座垫外表面到方向盘的垂直和水平距离座垫外表面到方向盘的垂直和水平距离Design position设计位置设计位置High & Forward most position 最前最高位置最前最高位置2022-5-2320Safety CheckS35S35:Horizontal & Vertical distance between seat cushion STO and IP座垫外表面到仪表板的垂直和水平距离

7、座垫外表面到仪表板的垂直和水平距离Design position设计位置设计位置High & Forward most position 最前最高位置最前最高位置2022-5-2321Comfort Check2022-5-2322Comfort CheckC1C1:Sections through the back every 100mm starting from H point perpendicular to torso line, mark min meat to metal dimension. Other dimension show seat symetrical. 从从H点沿

8、垂直靠背躯干线每一百毫米截面，每个截面显示最小点沿垂直靠背躯干线每一百毫米截面，每个截面显示最小MTM距离。其它尺寸显示座椅对称性距离。其它尺寸显示座椅对称性Guideline: 35H+400mmH+100mmH+300mmH+200mmH+0mmH+500mm2022-5-2323Guideline: 35H+0OKComfort CheckC12022-5-2324Guideline: 35H+100Comfort CheckC1OK2022-5-2325Guideline: 35H+200OKComfort CheckC12022-5-2326Guideline: 35OKComfor

9、t CheckC1H+3002022-5-2327Guideline: 35H+400OKComfort CheckC12022-5-2328Guideline: 35H+500OKComfort CheckC12022-5-2329Comfort CheckC3C3:Sections through the cushion every 100mm starting from H point perpendicular to track or thigh, mark min meat to metal dimension. Other dimension show seat symetrica

10、l. 从从H点沿垂直滑道或大腿每一百毫米截面，每个截面显示最小点沿垂直滑道或大腿每一百毫米截面，每个截面显示最小MTM距离。其它尺寸显示座椅对称性距离。其它尺寸显示座椅对称性Guideline: 50H-100mmH+100mmH+300mmH+200mmH+0mm2022-5-2330Comfort CheckC3 (Cushion)OKGuideline: 50H-1002022-5-2331NOKGuideline: 50H+0Comfort CheckC3 (Cushion)CF11CF162022-5-2332Guideline: 50H+100Comfort CheckC3 (Cu

11、shion)OK2022-5-2333Guideline: 50H+200OKComfort CheckC3 (Cushion)2022-5-2334OKGuideline: 50H+300Comfort CheckC3 (Cushion)2022-5-2335Comfort CheckC5,C6C5:Sections through back starting from H point, along cross car direction every 100 mm on both side, mark min meat to metal dimension 从从H点沿着车身横向每一百毫米的靠

12、背截面，显示最小点沿着车身横向每一百毫米的靠背截面，显示最小MTM距离距离C6:Sections through cushion starting from H point, along cross car direction every 100 mm on both side, mark min meat to metal dimension 从从H点沿着车身横向每一百毫米的座垫截面，显示最小点沿着车身横向每一百毫米的座垫截面，显示最小MTM距离距离OKGuideline: 35Guideline: 50CushionBack2022-5-2336Comfort CheckC8C8:Dist

13、ance from H point to lumbar apex along torso line 沿靠背躯干线从沿靠背躯干线从H点到腰托顶点的距离点到腰托顶点的距离GuidelineH Point to Apex of Lumbar135-150Lumbar Prominence90-110OKMove Lumbar Apex point lower2022-5-2337Comfort CheckC9C9:Lumbar section at fully retracted and extended position to manikin, mark lumbar travel and dim

14、ension to manikin 腰托在最后以及最前位置与假人位置的截面，显示腰托行程以及与假人的位置尺寸腰托在最后以及最前位置与假人位置的截面，显示腰托行程以及与假人的位置尺寸To be updated in detail design phase2022-5-2338Comfort CheckC10C10:Center section through H point to show the cushion and back compression dimension 沿沿H点的中截面显示座垫和靠背的压陷量点的中截面显示座垫和靠背的压陷量CF11CF162022-5-2339Comfort

15、 CheckC11C11:Center section through H point to show the D point dimension 沿沿H点的中截面显示点的中截面显示D点尺寸点尺寸OKGuideline: 30-502022-5-2340Comfort CheckC12C12:Cushion to Back bite line, mark X and Z dimension from H point 座垫与靠背咬合点，显示从座垫与靠背咬合点，显示从H点到咬合点的点到咬合点的X和和Z尺寸尺寸 2022-5-2341Comfort CheckC13C13:Center sectio

16、n showing cushion Length and Thigh exit point, mark dimension to H point 中截面表示座垫长度和大腿离去点，显示到中截面表示座垫长度和大腿离去点，显示到H点的尺寸点的尺寸GuidelineThigh Exit 285-295Cushion Length from H Point345-355CF11CF16NOK2022-5-2342Comfort CheckC14C14:Center section showing shoulder exit point, mark dimension to H point 中截面表示靠背

17、离去点，显示到中截面表示靠背离去点，显示到H点的尺寸点的尺寸OKGuideline=460-4802022-5-2343Comfort CheckC15C15:Cushion width, Insert width, bolster angle and bolster height at H point and 200 mm forward of H point perpendicular to track or thigh H点以及沿点以及沿H点往前点往前200mm垂直于滑道或大腿的截面，显示座垫宽度，中间宽度，侧翼角度和侧翼高度垂直于滑道或大腿的截面，显示座垫宽度，中间宽度，侧翼角度和侧翼

18、高度GuidelineCushion Insert Width at H-Point 315-325Cushion Width at H-Point 490-510Cushion Bolster Height at H-Point 30-40Cushion Bolster Angle at H-Point NAH+0CF11CF16NOKTo increase Insert Width, it will be more comfortable for fatter people2022-5-2344Comfort CheckC15GuidelineCushion Insert Width at

19、 H +200 325-335Cushion Width at H +200520-540Cushion Bolster Height at H +20020-30Cushion Bolster Angle at H +20022.5-33.5H+200NOKTo increase Insert Width, it will be more comfortable for fatter people2022-5-2345Comfort CheckC16C16:Back width, insert width, wing angle and wing heigth at H-point, 100

20、mm up; at lumbar apex and 300 mm up. H点以及沿点以及沿H点往上点往上100mm，腰托顶点以及，腰托顶点以及300mm处处 显示靠背宽度，中间宽度，侧翼角度和侧翼高度显示靠背宽度，中间宽度，侧翼角度和侧翼高度GuidelineBack Insert Width at H Point315-325Back Width at H Point490-510Back Wing Height at H Point30-40Back Wing Angle at H PointNAH+0NOKTo increase Insert Width, it will be mor

21、e comfortable for fatter people2022-5-2346Comfort CheckC16GuidelineBack Insert Width at H +100310-320Back Width at H +100490-510Back Wing Height at H +10040-50Back Wing Angle at H +100NAH+100OK2022-5-2347Comfort CheckC16GuidelineBack Insert Width at H +300320-330Back Width at H +300490-510Back Wing

22、Height at H +30020-30Back Wing Angle at H +30027.5-37.5H+300NOKTo increase Insert Width, it will be more comfortable for fatter people2022-5-2348Comfort CheckC16GuidelineBack Insert Width at Apex of Lumbar312.5-322.5Back Width at Apex of Lumbar490-510Back Wing Height at Apex of Lumbar30-40Back Wing

23、Angle at Apex of Lumbar27.5-37.5Apex of lumbarNOKTo increase Insert Width, it will be more comfortable for fatter people2022-5-2349Comfort CheckC17C17:Distance from the Recliner Pivot point to H point ( X and Z coordinates) 从从H点到调角器转轴的距离（点到调角器转轴的距离（X和和Z的尺寸）的尺寸）2022-5-2350Comfort CheckC18C18:Section

24、through seat belt buckle and manikin along buckle center line and perpendicular to XZ plan 沿着安全带锁扣支架中心线并垂直于沿着安全带锁扣支架中心线并垂直于XZ平面的截面表示安全带锁扣和假人平面的截面表示安全带锁扣和假人2022-5-2351Comfort CheckC19C19:Knee room study 膝部空间分析膝部空间分析2022-5-2352Comfort CheckC22C22:Clearance of seat adjustment handle/wheel/switch to doo

25、r trim 座椅调节手柄座椅调节手柄/手轮手轮/开关与门内饰距离开关与门内饰距离Guideline: 45OKDesign Position2022-5-2353Comfort CheckC22C22:Clearance of seat adjustment handle/wheel/switch to door trim 座椅调节手柄座椅调节手柄/手轮手轮/开关与门内饰距离开关与门内饰距离Guideline: 45OKHighest Position2022-5-2354Comfort CheckC22C22:Clearance of seat adjustment handle/whee

26、l/switch to door trim 座椅调节手柄座椅调节手柄/手轮手轮/开关与门内饰距离开关与门内饰距离OKGuideline: 45Upper most positionLower most positionMin distance 33mm2022-5-2355Comfort CheckC22C22:Clearance of seat adjustment handle/wheel/switch to door trim 座椅调节手柄座椅调节手柄/手轮手轮/开关与门内饰距离开关与门内饰距离Guideline: 45NONo Lumber Adjustment Button in S

27、TO2022-5-2356Comfort CheckC22C22:Clearance of seat adjustment handle/wheel/switch to door trim 座椅调节手柄座椅调节手柄/手轮手轮/开关与门内饰距离开关与门内饰距离Guideline: 45NONo Lumber Adjustment Button in STO2022-5-2357Comfort CheckC23C23:Seat adjustment Reach Comfort Zone 座椅调节的舒适操作区域座椅调节的舒适操作区域OKMANUAL2022-5-2358Comfort CheckC2

28、3C23:Seat adjustment Reach Comfort Zone 座椅调节的舒适操作区域座椅调节的舒适操作区域OKPOWER2022-5-2359Package2022-5-2360OKPackage CheckP1 P3 P4 P5 P6 P7 P8P1: H point X,Y,Z coordinates at design position 设计位置设计位置H点点X,Y,Z坐标坐标;P3: Torso angle (Angle between torso and vertical line) by using 95% manikin 95%假人靠背角度（靠背与垂直线角度）假

29、人靠背角度（靠背与垂直线角度）;P4: Hip angle (Angle between Thigh and Torso) by using 95% manikin 95%假人臀部角度（靠背与大腿角度）假人臀部角度（靠背与大腿角度）;P5: Knee angle (Angle between thigh and leg) by using 95% manikin 95%假人膝盖角度（大腿与小腿角度）假人膝盖角度（大腿与小腿角度）;P6: Ankle angle (Horizontal plane through heel pivot to foot plan) by using 95% man

30、ikin 95%假人脚跟角度（脚跟平面与水平面角度）假人脚跟角度（脚跟平面与水平面角度）;P7: Heel point X,Y,Z coordinates by using 95% manikin 95%假人脚跟点假人脚跟点X,Y,Z坐标坐标;P8: Heel point to H point distance ( X and Z) by using 95% manikin 95%假人脚跟点到假人脚跟点到H点距离（点距离（X和和Z）; 2022-5-2361H point travel window and X,Y,Z coordinates of all extreme pointsH点行程

31、范围以及所有极限点坐标OKPackage CheckP22022-5-2362P9: Track angle 滑道角度;P10: Seat mounting point X,Y,Z coordinates 座椅安装点X,Y,Z坐标;P12: H point to track upper surface distance perpendicular to track angle 沿垂直滑道角度，H点到滑道上表面的距离Package CheckP9 P10 P122022-5-2363Track width from LH to RH左右滑道宽度OKPackage CheckP112022-5-2

32、364P23: Complete seat width, height and length 座椅总宽，总高和总长P13: Seat back and cushion center line alignment and alignment with headrest center line 座椅靠背与座垫的中心线对齐以及与头枕中心线对齐OKPackage CheckP13 P232022-5-2365P19: Buckle/Pretensioner clearance with console at all seat travel position 安全带/预收紧装置在座椅全行程与中通道的距离

33、OKPackage CheckP192022-5-2366P20: Cushion STO clearance with console at all seat travel position 座垫STO在座椅全行程与中通道的距离Guideline: 10最前最低位置 3mmPackage CheckP202022-5-2367P21: Back STO clearance with console at all seat travel position 靠背STO在座椅全行程与中通道的距离Guideline: 10Package CheckP212022-5-2368Guideline: 2

34、5P22: Headrest STO clearance with roof at the lowest and highest position within the full back adjustment range 在靠背全行程范围，头枕STO在最高和最低位置与顶棚的距离NOKPackage CheckP222022-5-2369P25: Seat load through study 座椅进入车门分析25mm offset from Seal of door2mm Min clearance with Driver SeatPackage CheckP252022-5-2370DFM

35、/DFA Check2022-5-2371DFM/DFA CheckD1D1: Tool clearance zones for seat to vehicle assembly at OEM assembly plant by using customer specified tool 用客户指定的工具对座椅到车身的安装螺栓，螺母和螺钉的安装空间分析前安装支脚装配OKSeat moved rearward mostTool to Cushion and Outer track clearance issue , QOROS ME to check2022-5-2372DFM/DFA Chec

36、kD2D2: Tool clearance zones for seat to vehicle assembly at OEM assembly plant by using customer specified tool 用客户指定的工具对座椅到车身的安装螺栓，螺母和螺钉的安装空间分析OK后安装支脚装配Seat moved forward most2022-5-2373Kinematics2022-5-2374K1: Center section shown back adjustment range with recliner pivot point and relation to cus

37、hion. Also shown cushion adjustment range if cushion is independent lifting中心截面围绕调角器轴显示靠背在调节范围内与座垫的关系. 如果座垫独立调节，同时显示座垫调节范围TBD4.8mm interference at design position( cushion & back)4.4mm interference at back forward 302.5mm interference at back rearward 25Kinematics CheckK12022-5-2375K2: Upper track o

38、verhang to the lower track end at the rearward and forward most positions在滑道极限位置，上滑道与下滑道的悬臂距离Kinematics CheckK22022-5-2376K3: Buckle anchorage overhang to lower track end at the rear most position在座椅最后位置，安全带锁扣固定点与下滑道端面的悬臂距离Kinematics CheckK32022-5-2377K4: Clearance of Lumbar handle with back STO and

39、 other car interior (lower and upper most position)腰托手柄与靠背STO和其它车身内饰的间隙（手柄最低和最高位置）Kinematics CheckK4GM GUIDELINENo Lumbar handle, need STO input2022-5-2378K6: Clearance of Recliner handle with cushion STO and other car interior (lower and upper most position)调角器手柄与座垫STO和车身其它内饰的间隙（手柄最低和最高位置）GM GUIDEL

40、INEKinematics CheckK6OK2022-5-2379K7: Clearance of height adjustment handle with cushion STO and other car interior (lower and upper most position)座垫调高手柄与座垫STO和其它车身内饰的间隙（手柄最低和最高位置）GM GUIDELINEKinematics CheckK7OK2022-5-2380K15: Cushion side shield to track relation within whole track travel and cush

41、ion adjustment range (cushion height adjustment at every extreme position)座垫旁侧板在滑道全行程中与滑道关系（座垫调节在每一个极限位置）NOKKinematics CheckK15Power track (most rear low position)Section cut at ButtonFinger trap issue 2022-5-2381K16: Cushion side shield to wrap around back panel relation within whole back adjustmen

42、t range包覆式椅背板在全行程中与座垫旁侧板关系Kinematics CheckK16Interior InterfaceI1Sections through track, mounting foot, foot cover, floor and carpet沿滑道，安装脚，脚罩盖，地板和地毯的截面FRONT FLOORI6Side views of Seat Belts showing belt routing显示安全带走向的视图N/AI8Smallest distance of manikin head to vehicle environment in every direction at design position假人在设计位置的头部与内饰在各个方向的最小距离Headliner with SunroofHeadliner without SunroofSeat Internal Interface and Craftsmanship CheckSC1LH Seat cushion to RH Seat cushion smallest distance laterally SC2LH Seat back to RH Seat back smallest distance laterally 2022-5-2389Thank You!