1、Exploring the way tosmart manufacturingin Semiconductor industry半导体智能制造探索之半导体智能制造探索之路路Agenda:IntroductionChallenges we were/are facing Roadmap to smart manufacturing What we are nowNext Journey Q&AIntroductionA Storage Solutions Leader In a strong strategic position to lead global evolutionof broad-
2、based and changingstorage industry Broad storage portfolio, including HDDs, SSDs, embedded and removable flash memory, and storage-related systems 17,000+ active patents worldwide Vertically integrated business model tomaximize operational efficiency Consistent profitable performance, strong free ca
3、sh flowBroadest Portfolio of Products & SolutionsGlobal OperationsOur Manufacturing ProcessWaferKGDDPAssemblyTestRetailChallenges we were/are facingR&DKaizenChangeCostGlobalizeFlexibilityInnovationTime to marketDFMEquipmentConnectCustomizeAdoptSpeedVolumeQuality & DeliveryLaborMaterialBig DataStanda
4、rdRoadmapPhase 3Foundation systems- MES- ERP- PDM- SPAS- MBOPhase 2Phase 1Digitalization- EAP- RMS- SPC- YMS- CIM- Wafer/Cell MapLights Off- PT/SDT- RTD(AM)- ARV- ARS- E-Form- Big DataPhase 4Smart Factory- Data Virtualization- Big Data- Edge computing- Edge Analytics- B2B- APC(FDC/R2R)- AIWhat we ar
5、e nowAchievement: Light Off production Auto3 Layer Factory SystemsSiemens Camstar Semiconductor SuiteSiemens Camstar Semiconductor Suite module Implemented -1Product ManagementProduct DefinitionProcess Spec & BOM ListBins & Grades MappingProcess ManagementProcess Specs, Workflows, Specs, Operations,
6、 Parameters, Reason Codes, Limits, Time Window, Mask Layers, etc.Recipe, Equipment, Tool and Parameter Matrixes for ease of Workflow and Process controls and management.Defines Multi-Processes/In-Line WIP trackingModels, for Serial and Parallel processSupplementary Process SpecCalendar ManagementCal
7、endar, HolidaysShiftsSecurity ManagementRole & User DefinitionUser AuthenticationSetup Access, Attribute Access, User Group Access, Service RulesMask/Film ManagementMask, Mask Set, Mask LayerProcess Spec-Mask Layer AssociationMaintenance Management (Date-, RecurringDate-, Throughput-based) on MaskEq
8、uipment ManagementEquipment ClusteringEquipment-Tool AssociationMaintenance Management (Date-, Recurring Date-, Throughput-based) on Equipment, ToolJobs Model, State ModelParts ManagementPart Inventory (Stock), Part Preparation, Withdrawal Request, Expiry ControlMaintenance ManagementJobs Model, Sta
9、te ModelSiemens Camstar Semiconductor Suite module Implemented -2Material & Inventory ControlMaterial Lot CreateInventory Locations & MovementBOM-Material DefinitionInter-factory inventory movementStaging, FG locationsWIP Prepare, Start, Finish (Schedule)Source from multi or partial source lotsSourc
10、e Inventory ConstraintSupplementary Process Spec assignmentOrder associationCancellation, modificationWIP & Equipment TrackingMove-In/Out, Track-In/Out tracking (ready for EAP)Multiple EquipmentReject/Scrap recordingRescreen, VariancePanel-Level, Single-Strip, PieceBatch (multi-lot) transactionBin S
11、plit & product changeTracking TypesLot and/or Panel, Strip Level TrackingSort/Probe, Back Grind, Assembly (Carrier, Sub-Lot, Mother Lot), Test, Final Test, PackCarrier TrackingMulti-level Carrier and Type ConfigurationFull history with lot and equipment association for traceabilityCarrier Slot Mappi
12、ngPanel IDs, Strip Scribe IDs, Slot PositioningSupport Multi-lots in CarrierCarrier/Lot Splitting and MergingManual or AutomationGenealogyLot Split & CombineFull tracking and history for genealogy tracing.Siemens Camstar Semiconductor Suite module Implemented -3Data CollectionEntry enforcementPre-/I
13、n-/Post- ProcessLot, Item or EquipmentService attributesPanel Site, Location or Quadrant for DefectsBin and Reject RecordingProcess & Yield ControlTime WindowsBinning, Rejects, Combination or Overall-By percentage or lot-size/quantityAuto trigger exceptionDispatch ControlLot Selection HelperLot Sele
14、ction PrioritizationAll-In-1 Operation UIsMove-In, Track-In, Track-Out or Move-OutData Collection, Document Viewing and moreMulti flavors : Equipment Centric or Equipment Type / Module DispatchingProcess AbilityConfigurable required Process Abilities for RecipeAssignment of Process Abilities to Equi
15、pment / Child EquipmentFlexible Control of Equipment Abilities depending on chamber / sink / unit abilities as well as Equipment health and conditioningContamination ControlConfigurable Carrier TypesEquipment / Child Equipment FlagsFlexible Business Rules for Contamination Flags inheritance and Cont
16、rolSiemens Camstar Semiconductor Suite module Implemented -4SPCEquipment and transaction basedException triggers action planEmail notificationHold LotEquipment DownOCAP DocumentSPC Matrix allows 1 Setup to be used for many combinations of Product and EquipmentAd-HocQty Variance, Reject, BonusData Co
17、llection for lot, equipmentHold lot, down equipmentNon-standard moveLot attribute updateSplit, CombineCancel and re-screenException ControlNon-conformance, Hold, Release, DispositionEquipment Status ChangeRe-Work, Re-Screen, SplitFuture HoldPrinting Control (for label & report)Automatically/Manually triggeredSpec (Step) and transaction basedOnline QueryingOnline Query ConfigurationOnline TravelerSupplied queries cover lot & resource current status and historyThank you.
