1、继电器板继电器板KA4KA4+T-KM1刀架正转刀架正转A2A112继电器板继电器板KA5KA5+T-RC2+T-KM2刀架反转刀架反转A2A112+T-KM2+T-KM1K7K8K9K10113114220A220B+T-RC124V+P-CBD-SB2100+P-CBD-SB1127J3/OT1J3/OT2J3/ES1J3/ES3外部运行允许急停超程解除（OTBS2）（OTBS1）（ESTOP1）（ESTOP3）X00X01。201+M-SQX-3。+M-SQX-1X02X03。202+M-SQZ-1。204+M-SQZ-3128 继电器板 KA9K24K2324V1 继电器板 KA10K
2、18K17J3/015伺服允许RVVP4RVVP4*2 2*0.210.217 78 86 6+T-XT4+T-XT4接线端子接线端子2.52.5米米10103 3X00X00201201100100202202X01X01+E-WE2+E-WE2201201100100X04X049 9X00X00100100X04X04X01X01202202201201焊到限位开关焊到限位开关压叉子压叉子(1.5-3)(1.5-3)X X轴限位开关轴限位开关-SQX-2-SQX-2-SQX-3-SQX-3-SQX-1-SQX-1剥开剥开280mm280mm剥开剥开150mm150mm剥开剥开220mm2
3、20mm说明：注意接线端子上的编号说明：注意接线端子上的编号X X轴负极限轴负极限X X轴正极限轴正极限100100201201100100X X轴参考点轴参考点-SQX-2-SQX-2-SQX-3-SQX-3-SQX-1-SQX-1X04X01X00201201202202COMCOMCOMCOMCOMCOMNCNCNCNCNONONONONONO204204202202100100Z Z轴正极限轴正极限Z Z轴参考点轴参考点Z Z轴负极限轴负极限-SQZ-2-SQZ-2-SQZ-1-SQZ-1-SQZ-3-SQZ-3X05+MX03X02204204127127COMCOMCOMCOMCO
4、MCOMNCNCNCNCNONONONONONO序号信号名信号说明所在接口接口脚号接口说明接口型号1ESTOP2急停回路端子XS84手持接口DB25（头孔座针）2ESTOP3急停回路端子17XS2017O0-O15开关量输出接口DB25（头针座孔）3ESTOP1急停回路端子44OTBS1超程解除端子35OTBS2超程解除端子16 XS20 4 17 E ES ST TO OP P3 3 E ES ST TO OP P2 2 图 2.10.1 急停与超程解除信号内部电路关系和外部电路建议接法 H HN NC C-2 21 1 手持单元 XS8 4 17 急停按钮 E ES ST TO OP P3
5、 3 E ES ST TO OP P1 1 急停按钮 3 16 O OT TB BS S2 2 O OT TB BS S1 1 超程解除按钮 2 24 4V V 地地 +2 24 4V V 轴 1+超程限位开关 轴 1-超程限位开关 轴 2+超程限位开关 轴 2-超程限位开关 轴 3+超程限位开关 轴 3-超程限位开关 轴 4+超程限位开关 轴 4-超程限位开关 图中粗实线为急停回路，细实线为超程解除回路；KA 为中间继电器，用于控制伺服、主轴等强电；建议该继电器的一个常开触点进入 PLC 开关量输入点，用于产生外部运行允许信号。KA 24VG14,15,1,2,678910111213453
6、,161718192021222324255VG+5VHBHAO28O29O30O31I32I33I34I35I36I37I38I39ESTOP3ESTOP2+24VXS8AB+5V5VGPEAB+5V5VG杆型接线柱压叉子(OT1.5-6)RVVP4*0.210.8米短接+E-WE4100X轴正限位X轴负限位Z轴正限位X轴回零Z轴回零+T-KA9外部运行允许24VX00X10X01X02X03X04X05X06X07X11X12X13X14X15X16X17X20X21X22X2324VG14,15,1,2,I06789101112134516171819202122232425I0I1I2
7、I3I4I5I6I7I8I9I10I11I12I13I14I15I16I17I18I1914,15,1,2,6789101112134516171819202122232425+P-XS10+M-SQX-1+M-SQZ-3+M-SQZ-1+M-SQX-3+M-SQX-1+M-SQZ-2Z轴负限位电源ON伺服准备好变频器故障输入手摇选择X轴59手摇选择Z轴K1K01号刀2号刀3号刀4号刀+E-WEPLCX电源ON允许31/02/B471/02/D371/02/D250/01/D241/01/D241/01/D241/01/D201/01/A9DB25头针座孔电柜PLC输入端子板插头、座25芯头针
8、座孔100100X16X14X12X10X06X04X02X00X20X01X05X03X07X11X15X13100X21X17100-XP1024VG24VG24VGI15I13I11I9I7I5I3I1I17I0I2I6I4I8I10I14I12I1624VG+E-WEPLCX+P-XS10+T-APHX1RVVP 25X0.21RVVP25*0.21109321220523422725624811211131615141817191093254768112111316151418171921202322252410010010010010932547681121113109325476
9、81121113161514181719212023222524161514181719212023222524A?100100100100X16X14X12X10X06X04X02X00X20X01X05X03X07X11X15X13X21X17X16X14X12X10X06X04X02X00X20X01X05X03X07X11X15X13X21X17PLC输入互联电缆I19I18X23X22X23X22X23X220.7mDB25头孔座针电柜PLC输出板25芯头孔座针PLC输出互联电缆10932122052342272562481121113161514181719109325476811
10、21113161514181719212023222524-XP52+T-XS52Y14Y12Y10Y06Y04Y02Y00Y01Y03Y05Y07Y11Y13Y17100100100Y14Y12Y10Y06Y04Y02Y00Y01Y03Y05Y07Y11Y13Y17100+E-WEPLCYRVVP 25X0.21Y15Y16128127Y15Y16128127127100100Y14Y12Y10Y06Y04Y02Y00Y01Y03Y05Y07Y11Y13Y17100Y15Y161281271093254768112111310932547681121113161514181719212023
11、222524161514181719212023222524-XP20100100100127100100100127100100RVVP25*0.210.8mEDK0X06K0321内外K00100内外K00K1 X07K1321内外K11 100内外K11K2K2321内K22内K22K3K3321内K33内K33K4K4321内K44内K44K5K5321内K55K55K6K6321内K66内K66K7K7321内K77内K77内3 32 25 54 47 76 61 13 32 25 54 41 17 76 6（针）（针）（孔）（孔）24VG24VGPEPE24VG24VG+24V+2
12、4V+24V+24V100100PEPE10010024V24V24V24V电源插座电源插座+P-XS1+P-XS1 电源插头电源插头+P-XP1+P-XP1+T-SDMZ注意：类似A和A-，B和B-的信号线，在焊线时，应将 A和A-，B和B-分别用一组双绞屏蔽线，要用一对绞。200WSANYO DENKISANYO DENKIAC SERVO DRIVEAC SERVO DRIVECN1 Z/ZB/BA/A0V+5VFG78563417,199,12CN2 SRV-ONA-RSTCONT-COMOUT-PWRS-RDYP-ONA-RDY3456784939404132335024V24VX2
13、0X17Rvv 4X0.34mm 2+E-WEPOXRvvp2*6*0.14mm+E-WEPGZZ/ZB/BA/A0V+5VFG(红)(白白)(黑)(绿/黄)PEAC SERVO MOTORMS3+M-MZPGUZVZWZUZVZWZ+KA10X21RSTrtRVV4X1.5RSTUVW9220A220BCNARVV2X0.523PE32154876Z轴伺服电机 1.5米 1.5米K27CP0+CP0-DIR0+DIR0-K28330Rvvp2*6*0.14mmCNC0V+5V16,18,2010,11绿 黑黄棕蓝红紫白+KA9K21K22332100OA+OA-OB+OB-OZ+OZ-GND
14、F-PCR-PC2627282912/F-PC/R-PC7三洋驱动 RVVP 6*2*0.14+E-WEPGZZZ-BB-AA-0VFG2米+5V三洋电机端MS3PG CN2伺服电机码盘线黄棕绿 蓝红紫黑白Z/ZB/BA/A0V+5VFG78563417,199,120V+5V16,18,2010,11RVV5X0.5(红)(白白)(黑)(绿/黄)PEMS3+M-MZUZVZWZUZVZWZUVW9PE8762米三洋伺服+E-WEPOZ12345678910325476811093254768112111315141091211131514XS32轴2DB15 头孔+5V+5VGNDGNDOU
15、TADIR+DIR-CP-CP+T-SDMZ-CN1 全闭环反馈信号 （该线由光栅尺厂家自带）DB15 头针OA+OA-OB+OB-OZ+OZ-GNDF-PCR-PC2627282934567812A+A-B+B-Z+Z-GNDCP0+CP0-DIR0+DIR0-/F-PC/R-PCV-REFSG2120OUTAGND510欧R2 SRV-ONA-RSTCONT-COMOUT-PWRS-RDYA-RDY49414337155024V24VX20X17330Y16RVVP3*0.21 1.3米 RVVP3*0.21 1.3米 说明：24V和330压UT-3叉子，BZAA-B-Z-半闭环反馈信号控
16、制指令信号19922101034146712411114136512515815714813单独330线加长300mm主轴变频器XS9 主轴 DB15 座针 DB15 头孔-XP9A+A-B+B-Z+Z-GNDGNDOUT1OUT2GNDGNDGNDDAS+DAS0+E-WEDASRVVP 3X0.21093254768112111315143254768191211131514DAS0DAS+5V+5V压针1米1199103146712135158151413123456789+T-KA1+T-KA2+M-M1WVU0V10001/01/B4U1V1W1X22DAS+DAS050550650
17、9+T-US主轴变频器正转反转公共端主速指令主轴电机故障输出L1L2L312P24OLAL1AL0T1T2T3K1 K2K3 K4SJ100-007HFE接XS9口RVV4X1.5RVV4X1.5UVW0.55KWU1V1W1 RVV4X1.57W8V9U1-XT2U1V1W1变频器主轴电机电源线+M-M1+T2米2W3V4U1+E-WEPOSPEPEEDCB+-2米+-RVV2*0.5+E-WE5此端直接焊在磁粉制动器上325476811093254768112111315141091211131514XS30 DB15 头孔CP-CP+DIR+DIR-RVVP 40.21XP30+E-WE
18、COMX1.2米CP-CP+DIR+DIR-步进电机指令线 3311001.4米RVV 2RVV 2*0.50.5331100E+E-P-P+D+D-+V1GND+V1GND+VGND1.2米RVV 2RVV 2*0.50.5接驱动器一端压针SDMX此端压UT-3叉子119922101034146712411114136512515815714813EDA+A-B+RVV 5X0.5端子排+E-WEPOX13B+2A-1A+4-XT3A+B+A-雷赛驱动步进电机电源线+T1.1米11B+10C+9A+12B-B-PE51D+B-PE压叉子（1.5-3)压针说明：注意接线端子上的编号 RVV10*0.51011129-XT3端子排步进电机电源线+M-MX2米A-B+B-A+7887D+C-C+D-红棕黑黄绿白橙A+A-B+B-C+C-D+D-蓝压叉子压叉子 （UT1.5-3)+E-WEPOX2EDCBAABZ+5VGND光栅尺PEABZ+5VGND屏蔽5*0.25 0.5米ABZ差分信号板19210311413ABZ+5VGNDABZXS32数控装置XS32接口
