1、Saft recent progressand products forenergy storageapplicationsAgenda1.Few words on SAFT Li-ion Operations2.Saft Li-ion Large Cells Offer3.Products for ESS applications4.Other examples of industrial applications5.Some outstanding performances6.Conclusions1.Few words on SAFT Li-ionOperations Organizat
2、ionSaft Li-ion end-to-end capability TechnologiesNCA,LCO,LFPCylindrical or prismatic cellsMore than 17 years experienceNCA chosen for majority of Saft applications.Criteria:performance,life time ManufacturingProcess control key for life and reliabilityCell manufacturing and System assembly5 producti
3、on sites(F,US)System CapabilitySystem Design,development,qualification,productionPre-project&project managementMechanics,electronics,testingSaft Li-ion ManufacturingJacksonville factory:fully automated productionAgenda1.Few words on Saft Li-ion Operations2.Saft Li-ion Large Cells Offer3.Products for
4、 ESS applications4.Other examples of industrial applications5.Some performances6.ConclusionsSaft Li-ion Large Cells OfferNCA VL6P,VL30P,VL41M,VL45E and VL80E Main MarketsESS,PVTelecomHybridsNext generation(2015)Double charge acceptanceSLFP VL30P Fe and VL41M Fe Main MarketsMobilityRail tractionMarin
5、eMedical cartsNext cellVL43E FeNMC Prismatic:LP28M Available Q2 of 2014SPECIAL CELLS Extreme High PowerDefense and Formula 1 Targeted Markets Motive power ESSCIBF ShenZhen,June 20-22 2014 Space Cells VES range Aviation cells VL30P AGSAFT PROPRIETARY INFORMATIONVL6HFVL6PFVL30PUSAVL41MF/USAVL45EF/USAV
6、L80EUSAVL30PFeFF(USA)(USA)VL43EFeF(USA)ElectrochemistryNickelOxydeNickelOxydeNickelOxydeNickelOxydeNickelOxydeNickelOxydeFephosphateFephosphateFormatCylindricalCylindricalCylindricalCylindricalCylindricalCylindricalCylindricalCylindricalIECmini.Capacityat+25C(*)C5Ah66.5284243.5772940Sizemmdia38/L143
7、dia54/L222dia71/L222dia54/L222Weightkg0.340.341.11.11.11,831.021.03SpecificenergyWh/kg63,568,89213814215294128Powerdensity(30speak/50%DOD)W/l6000(10s)4450(10s)2450(10s)1670(30s)1390(30s)230(30s)23001300(30s)NominalVoltageV3.63.63.63.63.63.63.33.3ContinuousdischargecurrentA2501003001501005030090Saft
8、Li-ion Large Cells OfferSaft Li-ion cells conform to all major quality,safety and environmental standards Safety:UL 1642,IEC 62290 Transport:UN 3480 Quality:ISO 9001,ISO 14001,ISO 18001Saft World Class Continuous Program for Environment:fully recyclableRange of cells for SPACE and AVIATION applicati
9、onsCapacitySpecific energyPositive materialNegative materialElectrolyteMPS 1760655.8 Ah120Wh/kgLiCoO2Graphite mixLiPF6 basedVES 100/14040Ah124 Wh/kgLiNixCoyAlzO2Graphite mixLiPF6 basedVES 18045 Ah155Wh/kgLiNixCoyAlzO2GraphiteLiPF6 basedIn operation in Spaceover past 9 years!More than 18 years operat
10、ionis demonstratedVES 16S4.8 Ah155 Wh/kgLiNixCoyAlzO2GraphiteLiPF6 basedVL30P AG30 Ah100Wh/kgLiNixCoyAlzO2GraphiteLiPF6 basedSaft on boardthe AirbusA350 XWB forits first flightin 2013January2014201320142015JulAugSepOctNovDecJanFebMarAprMayJunJulAugSepOctNovDecJanFebVL6PPP-FullProductiontobedecidedba
11、sedonprojectsneed(TimingT0+6months)VL80EVL45EVL41MVL30PVL45Egen3VL41Mgen3VL30Pgen3VL30PFeLi-ion Mass produced large cellsIndustrial availabilitySaft Li-ion in key industrial marketsSpaceDefenceIndustrial standbyAviationClean energy storage&smart gridsMobility&Special VehiclesAviationTelecomStationar
12、yESSDefenseRailwaysVehiclesothersUPSRESCESSurfacevesselSubMarineBus&TruckSmallVehiclesMarkets and some batteries to serve themA Li-ion storage system must be able to.Deliver power and energyAs required and with improved availability(10batteries in parallel)BMS for optimal balance of energy and power
13、 Propose slave or stand alone mode(start/stop/stand by)Operate in optimum conditionsBMS:Supervise V,I,T and balance cells,modules and stringsProvide alerts when operating conditions are“out of normal”Propose local or remote supervision to the user/inverter systemReal time information for I,V,T,Power
14、 available,State of Charge and healthRemote upgrade and flexible set up Manage safety protectionThrough redundant detection architecture&alarms sent to the user Multiple protection level:from alarms to safe mode switch(with reversibledisconnection)and ultimately the FSSIntensiumMax Subsystems Air Co
15、nditioning and fans Lighting Fire suppression system(FSS)smoke detectors and alarms Door control Distribution cabinets(power com.BMS)MATLAB SIMULINK model for batteryFrom cells to battery systems for ESS-ContainersVL cells:Energy to powerBattery systems:Intensium HomeIntensium SmartIntensiumMaxSyner
16、ionrange of modules 24or 48V and 2 to 12kW1 Megawatt in 20 foot:Intensium Max24V-82Ah module29 modules 700Vplus 1 BMMTechnical characteristics for 560kWh battery:20 ft container 3m height-2.5m width1.1MW (730V-770Ah)and 14tonsSAFT PROPRIETARY INFORMATION From Li-ion cells to battery in container10 s
17、trings of 58 kWhBattery assembled in/IM20EHighEnergyDCpowerIM20+EHighEnergyDCpowerIM20MMediumPowerDCpowerIM20PHighPowerDCpowerEnergy(kWh)6201000580Continuousdischargepower(kW)900500110030secdischargepower(kW)11005001100Continuouschargepower(kW)300500600Currentmax(A)16008501600Voltagerange(V)609-8125
18、88-790609-812609-812DimensionsLxWxH(m)6,1x2,4x2,9Weight(t)14,516,514,5Intensium Max 20 containersEnergy Storage installations 2012/14Lithium-ion technology,containerized systems only:systems installed in IslandsSTORE projectClient:ENDESA,spanish DSOCanary Islands,Spain3 x IM20+E=3MWhIngeteam PCS 1 M
19、VAApplications:-Feeder peak shaving-Voltage control-Frequency control/wind ramp control(emulation)OperationalAutumn 2013Wind Storage project in Saskatchewan,Canada2 Intensium Max 20E(1.2 MWh)and 2x400kW PCSDemo projectInstalled in January 2013Applications:Wind power smoothing(10%per minute)of 800kW
20、wind turbinePeak shaving:400kWh to 1000 kWhOperationalJan.2013PELLWORM Smart Region projectConsortium:EON,Saft,FraunhoferInstitute&othersPellworm Island,Germany.Installation summer 20131 IM20 M(0.56 MWh/1.1MW)Applications:Reduce renewable energy curtailment Wind&PV ramp controlOperationalJune 2013La
21、 Runion Island(Fr)9MW PV plant in Le PortLargest project out of 16 contractsawarded for French islandsfor a total of 50MWp 9 MWh Energy Storage SystemConsortium Saft,Ingeteam,Corex9 containers Intensium Max 20+E5,6 MVA power conversion systemin 4 containersConstruction&Commissioningof the entire PV
22、plant by Saft Installation started,operation Q3/2014Energy Storage,Regen,and Energy Marketsan Industry FirstIntensium Max 20P container1,5 MW -400 kWhPartnering with Envitech(ABB)Customer:SEPTABrake energy recovery from trainsInjection during train accelerationGrid Services by Viridity to PJMPartici
23、pation in frequency regulation marketsRailway energy storage:SEPTA PhiladelphiaSaft batteries are used in commercial STORAGE systems for PVintegration between 4 and 13.2 kWhVS 5 Hybrid SonnenspeicherE TowerSynerion Storage SystemIntegrated storage system with inverterSeparate storage system and inve
24、rterPowerRouter+Sunny Backup48VTelecom&Stationary:Safts positioning Intensium Flex High PowerSynerion 48M 150AcontSynerion 48P 300Acont300A BMM New generation 750 kWbatt for 10 min.at 480VDCVRLA:443 kWh,142 sqf,Vented lead:399 kWh,122 sqf,140 kWh,39 sqf,$900/sqf for&Tier III data Center,this transla
25、tes tosignificant reduction in allocated real estateEVOLION14S battery Fully Qualified Where?48V telecom rectifier busA/C gridNo A/C grid(hybrid power)2h and higher autonomyTELECOM market A product designed for massproduction:TELECOM:start of a large successSAFT RECEIVES 35M OF ORDERS FROM RELIANCEJ
26、IO INFOCOMM LIMITED(RJIL)FOR LI-ION TELECOMReliance GBM Mats-Diam:666 mm-Height:25 to 40 metersBattery(2 to 6 units)BATTERIES IN INDIA A fast move to success Evolion product to serve Telecom 4G Q2-2014:already more than 36,000 batteries One the biggest deployment of Industrial Li-ion And more to com
27、eMobility&Special VehiclesSaft Strategy:Focus on some major electric andhybrid applicationsDeliveriesofgoodsMediumandHeavyduty0,20%4000Vans,LCV2%59200PublicTransportBusesElectrification%xEVs Volume59%25%55600016600040%390005%121337LocationOff roadIndustryLogisticVariousAirportSeaportConstructionAgri
28、cultureMiningProduct FamilyHandeling equipementAGV,mobile scissor lift,Mobilityfor disabledGSE:BaggagesandcargohandlingAircraft pushbacktugsCargohandeling equipement,yardtractorsEarthmoving,Bulldozer,excavatorsCultivator,backhoe LoadersVineyardTractorsSpreaderHaulage systems,UndergroundloadersandTru
29、cksIndustrial and Commercial I&C vehicles:%of xEVsSegments&Application descriptions201220122020AnnualUnitsGSE(WW)98000+15%EV/HEVshare40%47%MarketisdominatedbyLATowtractorBaggagetug&ForkliftPassengerloadingServiceVehiclesMaintenacevehicles8%47%2%12%31%Industrial and Commercial I&C vehicles:%of xEVsSe
30、gments&Application descriptionsMarket Size Ground Support Equipment(GSE)Full 8h shiftwithout re-chargeBetter vehicleefficiencyLowermaintenance costReduce OperatingCost,40%fuel savingReducing Airport taxesfor emissions rightsHybrid Airport Pusher First commercial successesProject:TBL 800 Hybrid Pushe
31、r to tow Airbus A380 Design,Built&test 1 demo vehicle Partners:LEOS-Lufthansa(end-user),BAE UK(drive train)1 year test at Frankfurt airportElectric Warehouse TrucksMarket Drivers for“more electric”Manufacturers want green logistics Investigate alternative power sources Hybrid,fuel-cells,Li-ion Very
32、Narrow isle truck with alternative drive technologies Avoid conventional L/A maintenance Improve charging During short pauses(few minutes)No battery swapping,Optimize 2 shifts of continuous work Replace LA by Li-ion on 10 to 20%of Market Better energy density(x2)Greater efficiency(1Ah L/A=0,6Ah Li-i
33、on)Longer cycle life Charge at low temperaturesFeatures Comparison Li-ion vs Lead-acidLead-Acid Battery40 Wh/l1 20070 to 80%Required(heavy)Yes,water loss50%in 3 h90%in 6 7 hNegative impactCharacteristicsEnergy DensityCh/Disc.CyclesCharge efficiencyMaintenanceGasingFast chargingOpportunity chargingLi
34、-ion Battery95 to 140 Wh/l 3 000 95%Very limited0 gas emissions95%in 1,5 to 2 h95%in 1,5 to 2 hForklifts,Safts OfferMarine conceptArchitecture of unit :-X modules in series-1 BMM/unit14 cell-module in racksModule INT MAX 20Module2P/7S2P7S,14S with VL45E or VL41M14S-1P Power modules1 SMU/moduleGemini
35、 2P 14S Energy or Power modulesSMU28VSMU2P/7SArchitecture of module:-Internal BusPower supply from the BMMEmergencyA modular concept including BMS and MBMMBMS:Battery ManagementSystemLi-ion SLFP Saft cellsEnergy,Medium and PowerMBMMMaster BatteryManagement ModuleSaft Marine 24(24V)3U module14 cells,
36、19 KgSaft Marine 48(48V)3U module28 cells,39.5Kg800mm600mmMarine integrated battery system:(included BMS)Nominal voltage:750VExample shown:Energy:54,6 KWHWeight:750kgGround footprint 0.48 m2Volume 1.06 m3.U750vHightSchroffWitha3UBMMWithaBMM4Ummrack(U)Modules#freeUspaceModules#freeUspace127724U706215
37、0029U8281167733U10092181136U110102190038U112111207742U130122230047U142141Cabinets Size depends on vessel room()and/or battery voltage Qualified range from 24U up to 47U Number of modules inside each size:Ballerina electric ferrySaft batteries to power Stockholmsnew Ballerina electric ferrySafts Li-i
38、on marine battery systems willsupply the ferrys entire power requirementsin a fast growing market segment500kWh 700V with VL41MFeSaft Li ion batteries make an important breakthroughwith contract for Houston Harbors hybrid poweredmobile cranesSaft Li ion batteries enable MJ EcoPower Hybrid Systems(a
39、division of Mi JackProducts)to provide a greener option for mobile RTG cranes as part of innovativehybrid diesel electric drives that cut fuel consumption by up to 70 percentVL43EFe 700V;230kWhPassenger vessel on canal Saint-Denis in ParisSaft Li-ion batteries provide emission-free power for new all
40、-electricpassenger vessel on canal Saint-Denis in ParisSaft batteries ensure twelve hours of autonomous operation per day for newpassenger vessel that provides a direct link between Icades business district andthe Paris Metro network (460V 75kWh with VL43EFe)Saft Li-ion batteries powers Bordeauxs ne
41、w hybrid diesel-electric rivershuttle serviceHigh technology batteries developed and manufactured by Saft in Bordeauxenables Keolis to provide a quiet,low-emission ferry service crossing theGaronne river (600V 290kWh with VL43EFe)RailwaysRailways:Saft positioningIon-Board regen offerModulionMI-12 40
42、.30 PFe&MI-12 20.60PFe In-line or T connect:2 mechanical designs3 modular standard lengths2x13;2x10;2x7Powerboxwith same componentsOptionsBTMSSunshield Protection onBattery CoverRailways:Saft positioningIon-Board Regen Examples of systems assemblyIon-Board Regen 712 V 210 kWIon-Board Regen 515V 216
43、kWPerformanceVL30P:1 Million+cycles!Hybrid type Cycling:at 50%SOC,Charge&Discharge 20s180A at 25C 3.3%DDOD 33000 x capacity turnoverLess than 20%capacity loss.In One Million cycles!VL30P:1 Million+cycles!Hybrid type Cycling:at 50%SOC,Charge&Discharge 20s180A at 25C 3.3%DDOD 33000 x capacity turnover
44、Around 20%power loss.POWER retention is excellent!Cycling LifeMore than 6000 cumulated dischargesModelized cycling profileof typical PV application Tests byInstitut fr Stromrichtertechnikund Elektrische Antriebe(ISEA)at RWTH Aachen,GermanyCIBF ShenZhen,June 20-22 2014Calendar Life Time Outperforming
45、 Competition 1 year calendar life 50Cequals+/-5.6 years 25C Tests by Institut fr Stromrichtertechnikund Elektrische Antriebe(ISEA)at RWTH Aachen,GermanyEnerg.eff.(%)Power(kW)U battery(V)SoC(%)Bat Temp(C)I battery(A)1 day operation(11/2012)Daily Energy turnover 2.2 MWhAverage DOD 4%SOC management imp
46、lementedAgeing 0.0055%per day Around 10 years for 20%loss0510-200020000Time(s)0510 x104700750850800Time(s)02226240510 x104-200020000Time(s)0406010080098.510099.599SEPTA Philadelphia4DOD Depth of DischargeEnergy Savings from Efficiency2-4 KWh/event or 1057-2115MWh/year(10%overall reduction)For20%loss
47、ofinitialenergy,lifeestimatedfrom12yearsrealdata(inYEARS):Temperature20C40C60CS.O.C.Energy(Wh)Energy(Wh)VL45E cells:Calendar life at 100%DoDy=166,781e-0,005xR=0,992y=167,056e-0,016xR=0,9371501401301201101801701600123456910 11 12 13 14 157 8Years+40C-100%SOC+20C-100%SOC+60C-100%SOCy=163,092e-0,001xR=
48、0,521150140130120110180170160012345610 11 12 13 14 157 8 9Years+40C-50%SOC+20C-50%SOC+60C-50%SOCConclusions High quality,safe,large volume production for industrial applications isin place based on US Jacksonville and France Nersac plants,includingNCA and SLFP battery technologies.Prismatic NMC base
49、d cell is underindustrial launch.Opportunities are numerous in ESS,Telecom,Renewables,transportation Outstanding life performance can be achieved and is necessary fornumbers of these mankets Extreme performances can also be served for specific markets such asspace,oil drilling or very high power demanding applications andothers Besides civilian applications,Saft is also serving defense businessesOUR CHALLENGE:BE EVERYWHERE
