1、Integrated Vision INTERNAL DISTRIBUTION ONLY Klas Bengtsson, October 2013 Introduction There are endless applications in which a Vision Guided Robot can add flexibility, reduce hard automation cost at the same time meeting high quality standards and safety guide lines. The only question is if it can
2、 be done in a cost effective and reliable way? ABB Integrated Vision does not compromise anything. The most advanced vision tools needed are now an integral part of ABB robots and with minimum experience or programming time perform a variety of applications that work 24-7. ABB Group May 14, 2020 | S
3、lide 2 Introduction ABB Smart Camera ABB Group May 14, 2020 | Slide 3 75x55x47 mm IP 67 4 different lenses Integrated Lightning Autofocus optics Ethernet, power and I/O via industrial M12 connectors 800x600 or 1280x1024 resolution Compatable to Cognex In-sight series Targeted Applications Find It, C
4、heck It, Trace It ABB Group May 14, 2020 | Slide 4 Find it Trace it Check it Targeted Applications Find It Vision guided robots find items without costly hardware arrangements ABB Group May 14, 2020 | Slide 5 Targeted Applications Check It Inspection of parts before passing on to next production ste
5、p Classification of defect types Tools for measuring surface defects Verify tolerances ABB Group May 14, 2020 | Slide 6 Targeted Applications Trace It Reading and verification of1D/2D barcodes Text reading and verification OCR/OCV reading ABB Group May 14, 2020 | Slide 7 How It Works Hardware Setup
6、ABB Group May 14, 2020 | Slide 8 PC Used for setup and programming via RobotStudio. Can be removed during production FlexPendant Monitoring and simple maintenance ABB Smart Camera Smart camera with embedded image processing Cognex In-sight compatible IRC5 Camera discovery, standard Rapid instruction
7、s, communication runtime including result queues. How It Works Programmed in RobotStudio Both robot and camera are programmed in RobotStudio Camera an integral part of the system Easy to understand “How To” programming tabs in RobotStudio Program sent to controller via Ethernet but is NOT needed in
8、runtime ABB Group May 14, 2020 | Slide 9 How It Works 50 Task Oriented Vision Tools Select from 50 task oriented vision tools from a list Comprehensive decription of ”How To Use” pop up when a tool is chosen ABB Group May 14, 2020 | Slide 10 How it works Simple Rapid Programming ABB Group May 14, 20
9、20 | Slide 11 Basic camera commands written in RAPID are available in a Library Complete tasks ready to be used in Snippets Key Values Scalability No need for a PC or a special CPU inside robot controller to run the vision cameras Each camera has its own CPU so there is enough capacity to handle wha
10、tever number of cameras - scalable ABB Group May 14, 2020 | Slide 12 No need to worry about PC requirements Key Values Auto Focus The built in Auto-focus simplifies the use in cells where parts with different heights are handled Ideal in areas where the camera is hard to reach ABB Group May 14, 2020
11、 | Slide 13 Key Values Built in Lighting The built-in lights Provides basic front lightning for standard applications Allows user to start using the camera without a separate lightning system ABB Group May 14, 2020 | Slide 14 Key Values In-Sight Compatible Any Cognex In-Sight camera automatically pl
12、ugs into the ABB Integrated Vision system 6 different color cameras Up to 2448x2048 resolution IP68 Stainless steel 43 different models ABB Group May 14, 2020 | Slide 15 Key Values Simplicity of Installation, Calibration and Programming Minimum installation time Pre-configured and simple to calibrat
13、e One-stop-shop Smart camera, power and cables, SW Cuts programming time Vision and programming in one common tool (RobotStudio) ABB Group May 14, 2020 | Slide 16 Integrated generic vision tool for all purpose applications Key Values Cutting Edge Vision Technology The ABB Integrated Vision, powered
14、by the Cognex, is a state-of-the-art vision system designed to work on the manufacturing floor under the most challenging of conditions The vision system is intuitive and easy to work with, automatically selects features and proposes parameters, minimizing deployment The result is very reliable even
15、 in the most challenging vision application ABB Group May 14, 2020 | Slide 17 Key Values Small, Rugged and Precise 75 x 55 x47 mm small, the ABB Integrated Vision camera is easy to squeeze in wherever it is needed The housing withstands caustic environments and has an IP 67 protection to work in tou
16、gh environments High resolution 1280X1024 Medium resolution 800X600 ABB Group May 14, 2020 | Slide 18 Key Customer Values Summary ABB Group May 14, 2020 | Slide 19 More Vision Guided Robotics applications can be deployed faster by more people and with greater reliability using ABB Integrated Vision
17、Time saving Reliable Intuitive How to order Free in RobotStudio Cameras ordered with lenses together with robot Integrated Vision RW option ordered together with robot ABB Group May 14, 2020 | Slide 20 Limitations For now not supported by Compact controller Multimove PMC Will work with the above 2014 Is not supported by earlier RW releases than 5.60 ABB Group May 14, 2020 | Slide 21
