1、7/26/2022Folie 1 AnwenderberichtDemo-BauteilVideoTebis精细化模面设计Tebis在冲压模具制造流程中的应用在冲压模具制造流程中的应用试模试模加工制造加工制造数控编程数控编程编程准备编程准备加工规划加工规划冲压厂冲压厂矫正矫正装配装配数据输入数据输入模面设计模面设计接口接口规划与数据管理7/26/20227/26/2022Slide 3 Active surface process in tool and die试模试模加工制造加工制造数控编程数控编程编程准备编程准备加工规划加工规划冲压厂冲压厂矫正矫正装配装配数据输入数据输入模面设计模面设计接
2、口接口精细化模面设计流程精细化模面设计流程7/26/2022Slide 4 快速完成模面的设计和准备使编程更加容易加工出最优的模面减少试模时的重复工作Link:Tebis Active surface process实际情况应用目标缺陷收益解决方案工程模,传递模,级进模结构件模具,外板件模具试生产和批量生产内部使用模具或商品模具新模具开发和模具的修正适用于所有的成型模具和修边模具精细化模面设计流程精细化模面设计流程7/26/2022Slide 5 实际情况应用目标缺陷收益解决方案钳工手工补偿模具由于料厚减薄产生的间隙料厚的附加偏置由NC偏置完成模具型面上会有尖角产生试模需要很高的人工干预精细化
3、模面设计流程精细化模面设计流程拉延时的料厚减薄试模时需要很多人工对试模时需要很多人工对型面进行修正!型面进行修正!7/26/2022Slide 6 加工后产生尖角试模时手工打磨附加料厚偏置实际情况应用目标缺陷收益解决方案人工干预模面,错误率提高NC设置偏置容易产生干涉问题模具周期不能保证容易产生重复工作精细化模面设计流程精细化模面设计流程加工后产生的尖角试模时人工打磨7/26/2022Slide 7 实际情况应用目标缺陷收益解决方案精细化模面设计流程精细化模面设计流程增强圆角减小功能偏置区域平滑过渡增强CAD和CAM的曲面准备功能修边线刀块自动避空ManufacturingTryoutNC p
4、rogramming模面设计接口7/26/2022Slide 8 Active surface preparation结果:模面实现平滑过渡结果:模面实现平滑过渡实际情况应用目标缺陷收益解决方案精细化模面设计流程精细化模面设计流程7/26/2022Slide 9 加工试模NC编程Active SurfaceInterfaces通过刀路偏置实现间隙补偿通过模面设计实现间隙补偿实际情况应用目标缺陷收益解决方案精细化模面设计流程精细化模面设计流程编程时无需再考虑间隙补偿NC仿真更加真实可以使用高速切削刀具(HFC)进行粗切,半精切和精切在机床上优化进给模具型面没有台阶,优化试压结果7/26/2022
5、Slide 10 结果:降低模具生产中结果:降低模具生产中的重复工作的重复工作HFC-MachiningActive SurfaceInterfaces实际情况应用目标缺陷收益解决方案加工试模NC编程精细化模面设计流程精细化模面设计流程质量模具表面质量更加优化优化刀路NC编程不考虑偏置减少试模工作量模具型面都是光顺过渡安全真实的曲面编程和曲面仿真节省时间试模的重复劳动减少7/26/2022Slide 11 实际情况应用目标缺陷收益解决方案精细化模面设计流程精细化模面设计流程Reduced time for surface preparation up to 50 percent conpare
6、d to manual processes and software toolsFasten machining due to HFC cutters 15 percent in an average Redecing tryout time 25 percent(for draw dies compared to processes with thickness attributes)Example Draw die for Body sideEffort(old process)Efford NEW(Tebis Active surface process)Total effort(per
7、 die)Saving (per die)Active surface preparation16h per die component8h pro die component48h24h less/50 percent fasterNC programmierungxxh per die componentxxh per die componentxxhxxh less/xx percent fasterManufacturing200h per die component165h per die component380h60h less/15 percent fasterTryout(g
8、rinding)400h per die component300h per die component400h100h less/25 percent fasterTebis 是一套流程是一套流程!我们为共同的目标而努力。7/26/2022Slide 12 Actual situationApplicationsObjectivePainBenefitSolution模面设计模面设计 附加信息附加信息7/26/2022Slide 13 Market situationActive surfaces Campaign 2016:Tebis is more than just NC progra
9、mming.Simplify NC programming with CAD,and reduce manual reworkExtend Tebis existing installations toward construction Displace existing design processes and systemsTebis is a pioneer in the issue of rework free toolConsultingSoftwareImplementationSupportFor internal use onlyLookoutReferencePackages
10、Active surface process Additional information7/26/2022Slide 14 For internal use onlyMarket situationLookoutReferencePackagesActive surface process Additional information7/26/2022Slide 15 Add On Active surface preparation“Mold and Die Premium(Pro?)Design Premium(NEW with V4.0 R2)Others needed?Matchin
11、g existing Add OnFor internal use onlySurface MorphingSurface Design-plusSurface modellingReverse Engineering-classicExact Solid preparationPDM Splitter-automaticLink:Package ConfigurationSmall parts processMarket situationLookoutReferencePackagesActive surface process Additional information7/26/2022For internal use onlyLink:RoadmapMarket situationLookoutReferencePackages