1、 ABB Group May 14, 2020 | Slide 1 Ulf Rosn / BUPM / 2015-03-11 IRC5 Hardware Options Related to R15.1 ABB Group May 14, 2020 | Slide 3 R15.1 = First possible delivery date 2015-05-19 - Specification forms published in ABB Library - Change date in BOL Product changes 15-04-13 Changes in specification
2、 form regarding controller IRC5 New or changed options: 99X-1 Weldguide IV Ethernet connected Weldguide 1352-1 12.5 mm Lens Changed specification Removed options: Options removed in R15.2 are listed in technote_ Option Simplification, release R15.1 Changes in specification form regarding RobotWare R
3、W 5.6X and RW 6.X New or changed options: 685-2 Robotware 6.01 Front connectors behind cover: ABB Group May 14, 2020 | Slide 4 Safety chain status (option) Powerful main computer CPU Prepared for field bus slave adapter: - Ethernet I/PTM - PROFIBUS DP - PROFINET IO - Devicenet Ethernet service port
4、FlexPendant Hot plug (option) Industrial SD card mass memory Space for I/O units Mode selector Mains switch IRC5 Hardware Overview General Main drive unit 6 axis Additional drive unit up to 3 axis Front connectors behind cover IRC5 Hardware Overview Main Computer DSQC 1000 Features COM Express CPU m
5、odule Multiple Ethernet ports 10/100 Mbit Optional 4 port Ethernet switch 1 PCI express slot 2 GB SD card Mass storage Optional HMS Fieldbus modules Optional RS232 Serial port Optional Fieldbus PCI express expansion boards ABB Group May 14, 2020 | Slide 5 IRC5 Main Computer Computer unit DSQC1000 Op
6、t. 638-1 Multiple ports for Ethernet based options such as Ethernet IP, Profinet etc. One optional RS232 serial port Opt 970-1 Optional slot for one HMS Field Bus Module Opt. 970-1 USB connector for external Mass memory ABB Group May 14, 2020 | Slide 6 IRC5 Main Computer Fieldbus Master options usin
7、g PCIe slot One PCI express expansion slot Optional PCI express expansion boards for Profibus master Opt. 969-1 DeviceNet m/s Opt 907-1 ABB Group May 14, 2020 | Slide 7 ABB Group May 14, 2020 | Slide 8 IRC5 block diagram Main computer Safety panel Power & UPS Power (not in Single cabinet) Drive Safe
8、ty Axes computer Drives I/O, Sensors and Process equipment USB LAN Service Control module Drive module SMB Brake Motor IRB xxx Cooling system Diagnostics Single cabinet USB ABB Group May 14, 2020 | Slide 9 Drive system block diagram Bleeder resistor Main drive unit AC DC Bus AC voltage DC bus voltag
9、e DC current Temperature Bleeder supervision Motor cable (3-ph * 4-6) Servo motors *4-6 Single axis drive unit(s) Current control IGBT power module Motor cable (3-ph *1-3) Axis computer Supervision & control IGBT power modules (6) M M M M R Main computer SMB R SMB Current control Bleeder resistor AC
10、 Small robots with additional motors DC Bus Additional rectifier unit Additional servo motors *1-3 ABB Group May 14, 2020 | Slide 10 2 Basic ABB Group May 14, 2020 | Slide 11 700-X Controller variants Front access of connections and parts Flush sides for reduced floor space All modules stackable on
11、top of each other 3 integrated additional axes (option) 72 cm Remote panel 162 cm 97cm Single cabinet 700-3 SpotWeld process module on top of Single cabinet Battery free UPS 52 (option) without air conditioner MTTR 35A (fuse max. 80A due to internal cabling AWG10, 6 mm2) ABB Group May 14, 2020 | Sli
12、de 28 708-1 Room temperature 45C Internal air circulating Surrounding air Computer section fan Drive system IRB 120-4400 2 fans IRB 4600-7600 3 fans Basic selection allows room temperature up to 45C Main computer fan Panel board fan ABB Group May 14, 2020 | Slide 29 708-2 Room temperature 52C Intern
13、al air circulating Surrounding air Computer section fan Heat exchanger added Drive system IRB 120-4400 4 std fans IRB 2600-7600 4 fans with increased capacity Main computer fan Heat exchanger inside fan (panel board fan moved compared to 45C) Select when room temperature is expected to be higher tha
14、n 45C but lower than 52C ABB Group May 14, 2020 | Slide 30 764-X Cooling air filter Option 764-1. Moist particles are prevented from entering the air ducts and fans by metal mesh filter. Select when cooling air contains moist particles 0.5 mm Select when cooling air contains moist dust Option 764-2.
15、 Moist particles are prevented from entering the air ducts and fans by polymeric filter Basic delivery Ducts and fans are exposed to cooling air and are designed to reduce the need for maintenance in most applications ABB Group May 14, 2020 | Slide 31 741-1 Cabinet connector protection One metal cov
16、er per cabinet Prevents front connectors from being damaged Maintains the clean IRC5 design 890-1 890-3 Remote Service enabled ABB Group May 14, 2020 | Slide 32 For Dual cabinet the service box is located at the control module floor ABB Service Engineer - Service box, property of local ABB, connecte
17、d to the robot controller. - Standard GSM/GPRS enabled, but Preferably to be connected as - Internet Service Box if customer IT department agree - Communication fee for 18 months from factory delivery date included Note! - Can be ordered afterwards as retrofit kit (3HAC032823-001 for 890-1) - In com
18、bination with Maintenance, Response or Warranty Package Note! - ABB Robotics RoboCare Service Agreement required for operation - Require GSM/GPRS network near by the robot, else (security white paper available on library) 890-3 Pre-wiring Cabling to allow for Remote Service as retrofit ABB Group May
19、 14, 2020 | Slide 33 3 Floor cables ABB Group May 14, 2020 | Slide 34 210-X Manipulator cables马达电缆，编码器电缆 Measurement cable Motor cable Customer requirement ABB Group May 14, 2020 | Slide 35 The parallel signals option requires selection in two steps 1. Selection of connection point 1a - if connectio
20、n to screw terminals inside Single or Dual cabinet, select cabinet harness option 16-1, (selection of 16-1 not needed for IRB 360, for IRB 1600 select also 17-5) 1b - otherwise the customer provides cable to customer cabinet (not available for IRB 140 and 1600ID) 2. If 1a, select length of floor cab
21、les parallel signals, option 94-x Customer cabinet (PLC) 2 1a 1b, see notes Select when there is need for parallel communication with arm tool For internal arm cabling, see resp. IRB Note 1 For IRB 140 the floor cable is always included. A cabinet harness 1a is included for all controller variants.
22、Note 2 For IRB 360 the floor cable 94-x is mandatory when 218-5 or 218-9 Signals and power or Vacuum is selected. A cabinet harness 1a is then included for all controller variants. Industrial connectors in both ends (IRB 140 and 360 only in cabinet end) Tool 94-X Floor cables for parallel signals, I
23、RB 140-2400 94-x 16-1 ABB Group May 14, 2020 | Slide 36 1a parallel Customer cabinet (PLC) Tool The arm communication option requires selection in two steps 1. Selection of connection point 1a - if connection to screw terminals inside cabinet, select option 16-1, no 16-1 means that customer provides
24、 cables (1b) to customer cabinet 2. If 1a, select communication type and length of floor cables Parallel signals,803-1, cable length 94-x 1b 94-x 2 Select when there is need for parallel communication with arm tool 16-1, 94-X Floor cables for parallel signals, IRB 2600, 4600 16-1 The paralell floor
25、cable has industrial connectors in both ends ABB Group May 14, 2020 | Slide 37 16-1 1a bus 1a parallel Customer cabinet (PLC) Tool The floor cable has industrial connectors in both ends The arm communication option requires selection in two steps 1. Selection of connection point 1a - if connection t
26、o screw terminals inside cabinet, select option 16-1, no 16-1 means that customer provides cables (1b) to customer cabinet 2. If 1a, select communication type and length of floor cables DeviceNetTM, parallel, air, 803-3, cable length 90-x. The bus is connected to the internal DeviceNetTM cabling 真空系
27、统的通讯电缆 1b 90-x Select when there is need for DeviceNetTM communication with arm tool 2 16-1, 90-X Floor cables for arm communication, IRB 2600, 4600 ABB Group May 14, 2020 | Slide 38 1a parallel 16-1 Customer cabinet (PLC) Tool The floor cable has industrial connectors in both ends The arm communica
28、tion option requires selection in two steps 1. Selection of connection point 1a - if connection to screw terminals inside cabinet, select option 16-1, no 16-1 means that customer provides cables (1b) to customer cabinet 2. If 1a, select communication type and length of floor cables PROFIBUS, paralle
29、l, air, 803-4, cable length 92-x. The bus is connected to the PROFIBUS master card 1b 92-x Select when there is need for PROFIBUS communication with arm tool 2 1a bus 16-1, 92-X Floor cables for arm communication, IRB 2600, 4600 ABB Group May 14, 2020 | Slide 39 16-1 1a parallel Customer cabinet (PL
30、C) The Ethernet floor cable has M12 connectors in both ends. M12 Tool The parallel floor cable has industrial connectors in both ends The arm communication option requires selection in two steps 1. Selection of connection point 1a - if connection to screw terminals inside cabinet, select option 16-1
31、, no 16-1 means that customer provides cables (1b) to customer cabinet 2. If 1a, select communication type and length of floor cables Ethernet, parallel, air, 803-2, cable length 859-x and 94-x. The bus is connected to either the PROFINET board or to any of the EtherNet/IPTM ports 1b Select when the
32、re is need for PROFINET or EtherNet/IPTM communication with arm tool The internal bus cable 1a is also available as separate option 906-1 94-x 859-x 1a bus 2 16-1, 859-X & 94-X Floor cables for arm comm, IRB 2600, 4600 ABB Group May 14, 2020 | Slide 40 16-1 The arm communication option requires sele
33、ction in two steps 1. Selection of connection point 1a - if connection to screw terminals inside cabinet, select option 16-1, no 16-1 means that the customer provides cable (1b) to customer cabinet 2. If 1a, select communication type and length of floor cables parallel communication, 455-1, cable le
34、ngth 94-x 2 1a 1b (not for IRB 6660) Customer cabinet (PLC) Tool For DressPack details (455-1), see IRB 66xx or IRB 7600 455-x defines the type of cables in DressPack 798-x, 780-x, etc. Industrial connectors in both ends 94-x Select when there is need for parallel communication with arm tool 16-1, 9
35、4-x, 455-1, DressPack floor cables for parallel signals, IRB 66xx, 7600 ABB Group May 14, 2020 | Slide 41 16-1 The arm communication option requires selection in two steps 1. Selection of connection point 1a - if connection to screw terminals inside cabinet, select option 16-1, no 16-1 means that th
36、e customer provides cable (1b) to customer cabinet 2. If 1a, select communication type and length of floor cables Parallel and bus, 455-4, cable length 90-x. The bus is connected to the internal DeviceNetTM cabling 2 Customer cabinet (PLC) Select when there is need for DeviceNetTM communication with
37、 arm tool Tool For DressPack details (455-4), see IRB 66xx or IRB 7600 455-x defines the type of cables in DressPack 798-x, 780-x, etc. Industrial connectors in both ends 90-x 1a bus 1b (not for IRB 6660) 16-1, 90-x, 455-4, DressPack floor cables for arm communication, IRB 66xx, 7600 1a ABB Group Ma
38、y 14, 2020 | Slide 42 16-1 The arm communication option requires selection in two steps 1. Selection of connection point 1a - if connection to screw terminals inside cabinet, select option 16-1, no 16-1 means that the customer provides cable (1b) to customer cabinet 2. If 1a, select communication ty
39、pe and length of floor cables Parallel and bus, 455-4, cable length 92-x. The bus is connected to the PROFIBUS master board 2 Customer cabinet (PLC) Select when there is need for PROFIBUS communication with arm tool Tool For DressPack details (455-4), see IRB 66xx or IRB 7600 455-x defines the type
40、of cables in DressPack 798-x, 780-x, etc. Industrial connectors in both ends 92-x 1b (not for IRB 6660) 16-1, 92-x, 455-4, DressPack floor cables for arm communication IRB 66xx, 7600 1a parallel 92-x 1a bus ABB Group May 14, 2020 | Slide 43 16-1 1a parallel M12 The internal bus cable 1a is also avai
41、lable as separate option 906-1 94-x 859-x 1a bus Customer cabinet (PLC) The Ethernet floor cable has M12 connectors in both ends. Tool The parallel floor cable has industrial connectors in both ends The arm communication option requires selection in two steps 1. Selection of connection point 1a - if
42、 connection to screw terminals inside cabinet, select option 16-1, no 16-1 means that customer provides cables (1b) to customer cabinet 2. If 1a, select communication type and length of floor cables Ethernet and parallel, 455-8, cable length 859-x and 94-x. The bus is connected to either the PROFINE
43、T board or to any of the EtherNet/IPTM ports 1b Select when there is need for PROFINET or EtherNet/IPTM communication with arm tool 2 For DressPack details (455-8), see IRB 66xx or IRB 7600 16-1, 859-X and 94-X Dress pack floor cables for arm communication IRB 66xx, 7600 ABB Group May 14, 2020 | Sli
44、de 44 94-7, -8 Floor cables for SpotPack Basic Select together with SpotPack Basic For SpotPack Basic details, see resp. IRB Terminals mounted inside Spot Welding cabinet Terminals inside connection box 94-7 7 m 94-8 15 m No industrial connectors. The cables are routed via cable glands in both ends.
45、 Note! When no Spot Welding cabinet is ordered, the cabinet terminals are delivered separately for integrator mounting, e.g. on Single cabinet door. See note. ABB Group May 14, 2020 | Slide 45 4 Control module ABB Group May 14, 2020 | Slide 46 701-X FlexPendant 701-1 10 m cable. Mounting kit include
46、d. 701-3 30 m cable. Option 701-1 plus a separate 30 m cable. The cable replacement is an easy operation (two screws and two connectors at the FlexPendant back) Mounting kit. Selected in most cases. It is possible to let several robots share one FlexPendant, see options 702-x Holder Holder plate for
47、 free location Cable hook USB connector ABB Group May 14, 2020 | Slide 47 702-1 Connector plug The option consists of a jumper connector to close the safety chains (E-stop) when to disconnect the FlexPendant. Available also with remote operators panel Disconnection stops the robot. Connector plug Ma
48、ndatory when FlexPendant is not selected. - enables storing of the FlexPendant away from dirty environment - enables one FlexPendant for several robots ABB Group May 14, 2020 | Slide 48 702-2 Hot plug The FlexPendant can be disconnected and reconnected without affecting the program execution - enabl
49、es storing of the FlexPendant away from dirty environment -enables one FlexPendant for several robots - Also available for PMC with option XXX-X How to use: 1.Press the white button (warning flash starts) 2.Disconnect the FlexPendant 3.Attach the connector plug 4.Release the white button (warning flash stops). Connector plug White button The option consists of contacts which temporarily can
