1、01.2005 | Introduction to BPS_basis.ppt Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.1Bosch Production System (BPS)Bosch Production System (BPS)F42/PJ-BPS2022-5-222022-5-2201.2
2、005 | Introduction to BPS_basis.ppt Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.2Introduction to BPSIntroduction to BPSF42/PJ-BPSHistoryHistoryStart of Lean ManufacturingStart
3、 of Lean ManufacturingStart in Western Start in Western HemisphereHemisphere1911910 019401940195019501960196020022002Taylor, FordOhno, Toyota1980198019921992对对持续改进持续改进的英文翻译的英文翻译Womack, Jones19971997TaylorismusTaylorismus开始丰田生产系开始丰田生产系统统传送系统的科学分析传送系统的科学分析科学人力研究科学人力研究团队合作团队合作看板看板Aggressive Aggressive
4、SellingSellingTQMTQMSESE系统供货系统供货REFAREFA计划客户满意计划客户满意TPMTPM七大工具七大工具Shingeo Shingo及时生产及时生产Juran, Kamiya 改变世界的机器改变世界的机器“ 精益思想精益思想“MPSFPSWomack, Jones科学管理科学管理2022-5-222022-5-2201.2005 | Introduction to BPS_basis.ppt Robert Bosch GmbH reserves all rights even in the event of industrial property rights. W
5、e reserve all rights of disposal such as copying and passing on to third parties.3BPS BPS 介绍介绍F42/PJ-BPS“精益生产精益生产”的概念是的概念是.Ohno*“只生产客户需要的！只生产客户需要的！”.以日本的经营方式为导向以日本的经营方式为导向的管理体系的管理体系. .以人为本以人为本.员工相互着想，作决定，相互合作，相互支持.引入拉动式体系，即及时交付引入拉动式体系，即及时交付. . .以客户为导向，以质量和降以客户为导向，以质量和降低成本为导向低成本为导向. .同时适用于内部及外部组织结构.通
6、过持续改进，提高效率，通过持续改进，提高效率，实现标准化实现标准化. .引导工作流程浪费最引导工作流程浪费最小化的企业哲学小化的企业哲学* Ohno: 丰田生产系统的创立者2022-5-222022-5-2201.2005 | Introduction to BPS_basis.ppt Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to t
7、hird parties.4BPS BPS 介绍介绍F42/PJ-BPSBPS的基本方法创建生产和物流的全局观 博世生产系统博世生产系统供应商供应商客户客户. 多 (或少)都是浪费浪费，是过程不稳定的信号我们只规划、生产、组装、运输 .l正确的零件l正确的数量l在正确的时间l (合格的质量)l (在正确的地点)2022-5-222022-5-2201.2005 | Introduction to BPS_basis.ppt Robert Bosch GmbH reserves all rights even in the event of industrial property rights.
8、 We reserve all rights of disposal such as copying and passing on to third parties.5BPS BPS 介绍介绍F42/PJ-BPS2022-5-222022-5-2201.2005 | Introduction to BPS_basis.ppt Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying
9、 and passing on to third parties.6BPS BPS 介绍介绍F42/PJ-BPS启动成本高投资基础高-投资- 库存 0-公里 60 ppm质量保证费用高内部缺陷成本高 适应产量变化的柔性度低适应产品变化的能力低供货服务 92%启动稳定 减少投资降低库存 0-公里 10 ppm过程可控，维修需求小具有适应产量和产品 品种变化的柔性度供货服务100%现状现状 要求要求 Common RailEHB.成本成本质量质量交付交付成本成本质量质量交付交付2022-5-222022-5-2201.2005 | Introduction to BPS_basis.ppt Rob
10、ert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.7BPS BPS 介绍介绍F42/PJ-BPSQ QC CD D0-公里 30 ppm 10ppm缺陷成本 30%劳动生产率增高 10% p. a. 库存降低 (-(价值流价值流) )计划和控制系统计划和控制系统 人员发展人员发展 ( (BHS) BHS) Bosch
11、 Production SystemBosch Production System投资计算 Metrics system控制 .通过岗位轮换来培养系统经理直接人员的灵活性 (TOP) .成品库存的责任 .产品多样性管理 DFMA Supplier- integration .产品开发产品开发(BES)(BES)2022-5-222022-5-2201.2005 | Introduction to BPS_basis.ppt Robert Bosch GmbH reserves all rights even in the event of industrial property rights.
12、 We reserve all rights of disposal such as copying and passing on to third parties.18BPS BPS 介绍介绍F42/PJ-BPS远景远景根据BPS的介绍，我想要实现的是什么？在我的职责范围，工厂里，BPS的远景是什么样的？根据BPS远景，我所能实现的目标有哪些？实施实施必须使谁参与/深信BPS的可以成功实施？BPS是目标的一部分吗？障碍是什么，如何清除？如何测量实施所取得的进展，如何与参与人员进行沟通？我如何能够并支持员工引入BPS?BPS 是主管人员的任务，不能委派代理2022-5-222022-5-220
13、1.2005 | Introduction to BPS_basis.ppt Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.19BPS BPS 介绍介绍F42/PJ-BPS持续改进持续改进远景远景领导市场潮流领导市场潮流 企业管理注重效益企业管理注重效益生产分析生产分析.注重客户注重客户BoschBosch
14、生产系统生产系统 持续改进持续改进 为基础为基础2022-5-222022-5-2201.2005 | Introduction to BPS_basis.ppt Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.20BPS BPS 介绍介绍F42/PJ-BPS小结：2022-5-222022-5-2201.2005 | Introduction to BPS_basis.ppt Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.2022-5-22可编辑修改可编辑修改21
