IE产能负荷分析课件.ppt

1、概念概念:產能負荷產能負荷:產能負荷即生產能力的負荷產能負荷即生產能力的負荷.產能負荷分析須考慮的因素產能負荷分析須考慮的因素:設備設備,空間空間,以及相關的以及相關的 人員等等人員等等.資訊的了解資訊的了解:1.1.需了解未來幾個月的需了解未來幾個月的forecast.forecast.2.2.需了解過去達成率及趨勢需了解過去達成率及趨勢.3.3.需了解各產品標準產量及標準人力需了解各產品標準產量及標準人力 4.4.需了解过去需了解过去,現在設備的現在設備的LOADING RATELOADING RATE 5.5.需了解現工廠的需了解現工廠的LAYOUTLAYOUT 6.6.需了解現工廠的人

2、力的分配狀況需了解現工廠的人力的分配狀況 .例例:PBU Forecast PBU PRODUCT PBU PRODUCT 自制率自制率COB Plant Jan.FebMarAprMayJunJulAugSepOctNovDec TTL(Target)10300096000 95000 9100091000 93000 102000 109000 134000 152000 170000 144000 TTL(Actual)10436179946 87497 6650749231 5055544833 66289 60159 92301 96565 55689達成率達成率101.32%101

3、.32%83.28%83.28%92.10%92.10%73.08%73.08%54.10%54.10%54.36%54.36%43.95%43.95%60.82%60.82%44.89%44.89%60.72%60.72%56.80%56.80%38.67%38.67%2002年年COB Forecast 與實際達成狀況與實際達成狀況Remark:以平均達成率以平均達成率63.68%來計算來計算2003年年Power廠廠Forecast與預估產量與預估產量Jun03Jul03Aug03Sep03Oct03Nov03Dec03INV 2003 forecast65385853009100010

4、7000128000143000113500預估產量41637543195794968138815109106272277Batt 2003 forecast683358310087450102500121500136000108500預估產量43516529185568865272773718660569093SBD forecast(PBU)94385113100150785141000173000195500147500預估產量645407733810310796416118297133683100861SBD forecast(SBU)3540004140003600004000004

5、00000400000400000a.SMT Line a.SMT Line 設備評估設備評估-未來未來7 7個月個月SMT Loading Rate(1)SMT Loading Rate(1)2003年6月16日2626262626262626262626262626PROJECTSJUNFujiCasioFujiCasioFujiCasioFujiCasioFujiCasioFujiCasioFujiCasioTotal QTY7466072622615565081143220228478451656300055714064800059402877150056003262450056600

6、0Total working time555.062258.62994.712315.82 1107.12 2286.03 1391.05 2228.23 1783.70 2356.54 2249.86 2294.44 1484.57 2287.74SMT LINES14141414141414SMT total work hour572.002860.00572.002860.00572.002860.00572.002860.00572.002860.00572.002860.00572.002860.00LOAD RATE 197.04%78.97%173.90%80.97%193.55

7、%79.93%243.19%77.91%311.84%82.40%393.33%80.23%259.54%79.99%LOAD RATE 1(80%)77.63%63.18%139.12%64.78%154.84%63.94%194.55%62.33%249.47%65.92%314.67%64.18%207.63%63.99%LOAD RATE 1(90%)87.33%71.08%156.51%72.88%174.20%71.94%218.87%70.12%280.65%74.16%354.00%72.20%233.59%71.99%SMT LINES24242424242424SMT to

8、tal work hour 1144.00 2860.001144.00 2860.00 1144.00 2860.00 1144.00 2860.00 1144.00 2860.00 1144.00 2860.00 1144.00 2860.00LOAD RATE 248.52%78.97%86.95%80.97%96.78%79.93%121.60%77.91%155.92%82.40%196.67%80.23%129.77%79.99%SMT LINES34343434343434SMT total work hour 1716.00 2860.001716.00 2860.00 171

9、6.00 2860.00 1716.00 2860.00 1716.00 2860.00 1716.00 2860.00 1716.00 2860.00LOAD RATE 332.35%78.97%57.97%80.97%64.52%79.93%81.06%77.91%103.95%82.40%131.11%80.23%86.51%79.99%DECJULAUGSEPOCTNOV設備評估設備評估a.SMT Loading rate (1)0.00%100.00%200.00%300.00%400.00%Feb Mar Apr May JunJulAugSepOctNov DecFUJICASI

10、ORemark:Casio 線Loading 以80%為界1FUJI&5 CASIO7月必須新增月必須新增SMT LINE-未來未來7 7個月個月SMT Loading Rate(1)SMT Loading Rate(1)0.00%100.00%200.00%300.00%400.00%JUNJULAUG SEPOCT NOV DECLOAD RATE 1LOAD RATE 2LOAD RATE 3Remark:Load Rate 1 表示1FUJI&5Casio Load Rate 2 表示2FUJI&5Casio Load Rate 3 表示#FUJI&5Casio26天天/月月SMT L

11、oading Rate(2)2003年6月16日3030303030303030303030303026PROJECTSJUNFujiCasioFujiCasioFujiCasioFujiCasioFujiCasioFujiCasioFujiCasioTotal QTY7466072622697650869432139284847516531000589140573500668528654500677032624500566000Total working time555.062275.61744.802590.85807.212611.06 1209.80 2436.07 1472.79 2

12、698.48 1844.98 2731.82 1495.52 2301.90SMT LINES14141414141414SMT total work hour660.003300.00660.003300.00660.003300.00660.003300.00660.003300.00660.003300.00660.002860.00LOAD RATE 184.10%68.96%112.85%78.51%122.30%79.12%183.30%73.82%223.15%81.77%279.54%82.78%226.59%80.49%LOAD RATE 1(80%)67.28%55.17%

13、90.28%62.81%97.84%63.30%146.64%59.06%178.52%65.42%223.63%66.23%181.28%64.39%LOAD RATE 1(90%)75.69%62.06%101.56%70.66%110.07%71.21%164.97%66.44%200.83%73.59%251.59%74.50%203.93%72.44%SMT LINES24242424242424SMT total work hour1320.00 3300.00 1320.00 3300.00 1320.00 3300.00 1320.00 3300.00 1320.00 3300

14、.00 1320.00 3300.00 1320.00 2860.00LOAD RATE 242.05%68.96%56.42%78.51%61.15%79.12%91.65%73.82%111.57%81.77%139.77%82.78%113.30%80.49%SMT LINES343434343434SMT total work hour1980.00 3300.00 1980.00 3300.00 1980.00 3300.00 1980.00 3300.00 1980.00 3300.00 1980.00 3300.00 1980.00 2860.00LOAD RATE 328.03

15、%68.96%37.62%78.51%40.77%79.12%61.10%73.82%74.38%81.77%93.18%82.78%75.53%80.49%DECJULAUGSEPOCTNOV0.00%50.00%100.00%150.00%200.00%250.00%300.00%FebMarAprMayJunJulAugSepOctNovDecFUJICASIOSMT Loading Rate(2)7月必須新增月必須新增SMT LINE1FUJI&5 CASIORemark:Casio 線Loading 以80%為界Remark:Load Rate 1 表示1FUJI&5Casio Lo

16、ad Rate 2 表示2FUJI&5Casio Load Rate 3 表示#FUJI&5Casio30天天/月月-未來未來7 7個月個月SMT Loading Rate(2)SMT Loading Rate(2)SMT LayoutA IDK7007 3 0DK3007 3 0D K 3 0 0SM TIRIRqpqp上 板 机上 板 机cpcpprintprint7 3 0 A活 化 室730物 料 暫 存 區IRqp上 板 机cpprint人力評估人力評估:資訊的了解資訊的了解:1.1.標準產量標準產量 2.2.標準人力標準人力 3.3.未來未來6 6個月的產量個月的產量 4.4.該周

17、及該月的工作天數該周及該月的工作天數 5.5.每天之工作時數之計算方法每天之工作時數之計算方法 6.6.目前各人力狀況目前各人力狀況 (領班領班:7.5%/:7.5%/領料領料,搬運搬運:6%,:6%,維修維修:2%).:2%).例 _Headcount:練習:3).3).某條線編制某條線編制1515人人,A,A產品標準產量產品標準產量150PCS/H,B150PCS/H,B產品產品標準產標準產180PCS/H180PCS/H現將未來現將未來3 3個月個月A,BA,B產品的產量計劃產品的產量計劃如下：如下：1 2 31 2 3產品產品A A：50K 60K 80K50K 60K 80K產品產品B B：30K 40K 50K 30K 40K 50K 請規劃出未來請規劃出未來3 3個月人力個月人力,需要幾條生產線？（需要幾條生產線？（1010分分）The End