1、ACS800 Multidrive ACS800 Multidrive IGBT Supply UnitIGBT Supply UnitACS800ACS800多传动多传动 ISUISUZhang Gang 2005/06/21Zhang Gang 2005/06/21IGBT Supply Unit (ISU) IGBT Supply Unit (ISU) IGBTIGBT整流单元整流单元ACICUConverter RMIOISU1 L 1242 rpm ISPEED 1242 rpmCURRENT 76 ATORQUE 86 %Filter unitFIUDCIGBT Supply Un
2、it (ISU) IGBT Supply Unit (ISU) IGBTIGBT整流单元整流单元ISU Block Diagram ISU Block Diagram ISUISU框图框图Charging circuit充电回路LCL filterLCL滤波器Line Converter电源侧变流器 IGBT Power SwitchesIGBT Power Switches IGBTIGBT功率开关器件功率开关器件 ACS 800 MultiDrive Hardware ACS 800 MultiDrive Hardware ACS800ACS800多传动硬件多传动硬件 Input Filt
3、er Input Filter 输入侧滤波器输入侧滤波器 DTC Based Control DTC Based Control 基于基于DTCDTC技术的控制技术的控制 Power Rating 70 - 5450 kVA Power Rating 70 - 5450 kVA 功率范围功率范围 70705450kVA5450kVACore Technology Core Technology 核心技术核心技术Main Switch Main Switch 主回路开关主回路开关The cabinet (1/3) contains The cabinet (1/3) contains 辅助控制柜
4、和输入柜辅助控制柜和输入柜qCircuit breaker or contactorCircuit breaker or contactor断路器断路器 或或 接触器接触器qDisconnector (if not withdrawable Disconnector (if not withdrawable circuit breaker)circuit breaker)隔离开关（如果不使用可抽出的断路器）隔离开关（如果不使用可抽出的断路器）qAuxiliary power distributionAuxiliary power distribution辅助电源配电辅助电源配电qOptions
5、 like emergency stop circuitsOptions like emergency stop circuits急停电路等可选件急停电路等可选件LCL Filter LCL Filter LCLLCL滤波器滤波器The cabinet (2/3) contains The cabinet (2/3) contains LCLLCL滤波器滤波器: :qFilter (LCL) for buffering switching Filter (LCL) for buffering switching frequency from net. frequency from net. L
6、CLLCL滤波器用于隔离高频开关频率进入电滤波器用于隔离高频开关频率进入电网网qVentilator for filterVentilator for filterLCLLCL滤波器风道滤波器风道IGBT Supply Module IGBT Supply Module IGBTIGBT整流模块整流模块The cabinet (3/3) contains The cabinet (3/3) contains IGBTIGBT整流整流: :qRegenerative IGBT converter for Regenerative IGBT converter for supplying DC p
7、ower. The converter supplying DC power. The converter is hardware compatible with motor is hardware compatible with motor invertersinverters可回馈可回馈IGBTIGBT整流器提供直流能量。整流器提供直流能量。IGBTIGBT整流器与电机侧逆变器硬件兼容。整流器与电机侧逆变器硬件兼容。qUltra fast (25 microsecond) control Ultra fast (25 microsecond) control for DC voltage
8、and gives supreme for DC voltage and gives supreme voltage dip immunityvoltage dip immunity快速（快速（2525微秒）的直流电压控制提供完微秒）的直流电压控制提供完美无波动的直流电压。美无波动的直流电压。qInverter ventilatorsInverter ventilatorsIGBTIGBT整流模块风道。整流模块风道。IGBT Supply Module IGBT Supply Module IGBTIGBT整流模块整流模块Power ratings Power ratings 功率等级功率等级
9、Regenerative operation by selfcommutating IGBT bridgeRegenerative operation by selfcommutating IGBT bridge通过自换向通过自换向IGBTIGBT桥实现能量回馈桥实现能量回馈440, 460, 500 V440, 460, 500 V525, 575, 660, 690 V525, 575, 660, 690 V100 - 2490 kVA100 - 2490 kVA100 - 2960 kVA100 - 2960 kVA70 - 5450 kVA70 - 5450 kVA380, 400,
10、415 V380, 400, 415 V400V IGBT Supply Units400V IGBT Supply Units400V IGBT400V IGBT整流单元整流单元500V IGBT Supply Units500V IGBT Supply Units500V IGBT500V IGBT整流单元整流单元690V IGBT Supply Units690V IGBT Supply Units690V IGBT690V IGBT整流单元整流单元R6i - 4 x R8i ISUR6i - 4 x R8i ISU模块产品供货情况介绍模块产品供货情况介绍从 60 kVA 到 1840
11、kVA, 400V, 500V 和 690V 和电机侧相同的逆变器模块只有一种模块规格用于 60 到 140 kVA只有一种模块规格用于 170 到 1840 kVA独立单元需要外部充电电路LCL-滤波器是独立落地式带轮子的单元 (R8i)辅助控制电路可以通过 I/O 或现场总线控制外部 I/O 和控制 (RDCU-02)易于服务和维护与电机侧相同的逆变器模块和控制部分 - 更少的备件插接式连接端子 (R8i + LCL 滤波器 )主要的元件可以从一个方向更换可以通过控制盘或 DriveWindow 调试优越的低谐波性能优越的低谐波性能DTCDTC 和和 LCL LCL 滤波器一起滤波器一起-
12、 - 谐波小谐波小LCL LCL 滤波器去除高频和中频谐波滤波器去除高频和中频谐波 ( (高于高于 1 1 kHz)kHz)基于基于DTC DTC 技术的进线侧逆变器去除低频谐波技术的进线侧逆变器去除低频谐波 (1 kHz (1 kHz 以下以下) )结果结果: : 性能远远优于多脉波二极管整流器性能远远优于多脉波二极管整流器MLCL LCL 滤波器滤波器进线侧逆变器进线侧逆变器( (整流桥整流桥) )电机侧逆变电机侧逆变器器电机电机R6i, R7i 和 4x R8i ISU 模块 + LCL 滤波器R6i , R7iR8i 170 - 1840 kVA380V - 690V70 - 140
13、kVA380V - 690VLCL-滤波器用于 R8i- 4 x R8iIGBT IGBT 供电单元供电单元: : 结构结构ISU供电单元: R8i - 12xR8i + LCLISU 模块是一种尺寸装有轮子和插接式连接器LCL模块是一种尺寸装有轮子两种柜体形式:600 mm 宽, 1 x ISU / R8i + 1 x LCL (小型号)800 mm 宽, 2 x ISU / R8i + 1 x LCL (大型号)ABB ABB 多传动多传动: : LCL LCL 正弦波滤波模块正弦波滤波模块进线侧电抗器进线侧电抗器电容器电容器逆变器侧电抗器逆变器侧电抗器ABB ABB 多传动多传动: :
14、LCL LCL 正弦波滤波模块正弦波滤波模块n nLCLLCLmmR8i Quick Connector KITsR8i Quick Connector KITsLCLLCLR8iR8iLCLLCL2 2R8iR8iLCLLCL2 2R8i RITTALR8i RITTAL2 2LCLLCL3 3R8iR8i2 2LCLLCL3 3R8i RITTALR8i RITTALALCL_1X_X Quick ALCL_1X_X Quick Connector KITConnector KITRITTAL TS8 example / R8i assembly kitsl RITTAL TS8 exam
15、ple / R8i assembly kitsl = Mounting kit = Plug connector kit ISUISU的基本原理的基本原理ISU的基本原理通过一个交流电抗器的等效电路和矢量图的来表述。 这里：_ 电动 _ _ _ 发电 U1 电网电压矢量 U2 变频器电压矢量UL交流电抗器电压矢量y1 电网磁通矢量 y2变频器磁通矢量 yL交流电抗器磁通矢量 d功率转换角 ISUISU的基本原理的基本原理ISU 的主要功能是控制电网和直流母线之间的能量转换。交流电抗 器的使用目的(电抗的表达式 X = jwL)是平波以及给开关式供电单元 工作做能量储存。在电网和ISU 之间的能
16、量转换方程如下所示：仅当在两个电压矢量之间存在角度差时，传递有功功率。无功功率的传递方程如下所示意： ISUISU的基本原理的基本原理为了得到所需的幅值和有功无功的流向，必须控制变频器的电压矢量幅值及其相位d (相对线电压矢量) 。通过保持电缆和传动设备之间的功率( 能量)平衡，对直流母线电压进行控制。 相角符号决定了功率流向,这样，ISU既能够从电网获取能量，也能发出能量返回电网 。 为了在对应的输出电压等级实现COS = 1.0通过设置磁通的大小，来控制交流输入电压。 对ISU进行控制必须测量直流母线电压和两个线电流。定子磁通（ISU 电压矢量的积分）的计算是通过对电压矢量（用来产生ISU
17、的输出电 压）积分得到的，这是因为电网上存在的电压可以认为是由绕组的旋转磁场所产生的。 每个绕组是线电压的一相。绕组上的电压能用下面的 公式来表达： ISUISU的基本原理的基本原理ISU 所产生的实际转矩是通过磁通和电流的矢量积计算得到的： 功率是由转矩和角速度的乘积得到的，这样，ISU既能够从电网获取能量，也能发出能量返回电网： P = wT 如果电网的频率是一个常量，那么功率就直接和转矩成正比。通过控制 转矩，在ISU和电网之间所传送的功率就可以设置成某个值，从而保证直流环节电压的稳定。这些基本条件就使得通过磁通和转矩实现直接转矩控制。 DTC Applied to Line Conve
18、rterDTC Applied to Line ConverterDIRECT TORQUE CONTROL = DIRECT POWER CONTROLDIRECT TORQUE CONTROL = DIRECT POWER CONTROL直接转矩控制直接功率控制直接转矩控制直接功率控制THE VOLTAGE AT NETWORK IS GENERATED BY THE FLUX THE VOLTAGE AT NETWORK IS GENERATED BY THE FLUX 通过磁通控制电网侧电压通过磁通控制电网侧电压THE POWER CAN BE INTERPRETED DIRECTLY
19、 TO TORQUETHE POWER CAN BE INTERPRETED DIRECTLY TO TORQUE功率与转矩具有直接对应的关系功率与转矩具有直接对应的关系UddtllPTilcwwDTC DTC 整流技术整流技术DTC Control loop DTC Control loop DTCDTC控制环控制环Controls amplitude of Controls amplitude of flux flux (=voltage) (=voltage) and and torquetorque (=power) (=power)控制磁通（电压）与转矩幅值（功率）控制磁通（电压）与
20、转矩幅值（功率）sr34UU5U6U2U1Uxyrotation direction sHysteresis Control Hysteresis Control 滞环控制滞环控制Load Step Load Step 负载阶跃负载阶跃 Main goal is to stabilize dc voltage Main goal is to stabilize dc voltage Load step of 40 kW (P nom=50 kW)Load step of 40 kW (P nom=50 kW)主要目标为稳定的直流电压主要目标为稳定的直流电压负载阶跃为负载阶跃为40kW (P n
21、om=50 kW)40kW (P nom=50 kW)Current Waveform Current Waveform 电流波形电流波形SMALL HARMONIC CONTENTS (THD 5 %)SMALL HARMONIC CONTENTS (THD 5 %)低谐波含量（低谐波含量（THD5%)THD100000 h 寿命寿命 100000 h100000 hn Capsulated in module with cooling fan模块内置冷却风机模块内置冷却风机Filter construction Filter construction 滤波器结构滤波器结构Technolog
22、y, control features Technology, control features 控制特性控制特性DTC based control, 3 kHz average fSW 基于DTC的控制，平均开关频率3kHzFast control, 25 us time level for measurements and control loop高速控制，25微秒级的测量和控制环New current control methodNew current control method produces sinusoidal line current and damps the filter
23、 resonance (patent pending)新的电流控制方式产生正弦波电流，阻尼滤波器谐振Voltage raise: 400 V input and 690 V output电压提升，400V输入电压可690V输出电压Q power compensation无功补偿Advanced control principleAdvanced control principle -1.5-1-0.500.511.5-1.5-0.50.51.5flux-1500-1000-500050010001500-1500-1000-500050010001500IFlux circleVoltage
24、frameCurrent circle-800-600-400-2000200400600800-8000800I/O-ConnectionsI/O-ConnectionsDI1-Ack. of converter fanDI1-Ack. of converter fan 整流模块风机确认信号整流模块风机确认信号DI2-ON/OFF ControlDI2-ON/OFF Control 启动启动/ /停止停止DI3-Ack. of main ContactorDI3-Ack. of main Contactor 主接触器确认信号主接触器确认信号DI4-Earth faultDI4-Earth f
25、ault 接地故障接地故障DI5-Aux. voltage faultDI5-Aux. voltage fault 辅助电压故障辅助电压故障DI6-Reset DI6-Reset 复位复位DO1-Charging contactor ctrlDO1-Charging contactor ctrl 充电接触器控制充电接触器控制DO2-Fault indicationDO2-Fault indication 故障指示故障指示DO3-Main contactor controlDO3-Main contactor control 主接触器控制主接触器控制默认默认I/OI/O连接连接I/O contr
26、ol Starting Sequence 1I/O control Starting Sequence 1I/O I/O 控制启动时序控制启动时序 1 1启动按钮启动按钮DI2DI2接收到接收到启动信号启动信号2.52.5秒秒RO3RO3主接触主接触器闭合器闭合 风机风机DI3DI3主接触器确认主接触器确认DI1DI1风机确认风机确认IGBTIGBT开始调制开始调制断开充电接触器断开充电接触器I/O control Starting Sequence 2I/O control Starting Sequence 2I/O I/O 控制启动时序控制启动时序 2 2 ON: DI2 START:D
27、I7 ON: DI2 START:DI7 ISU Signals and Parameters ISU Signals and Parameters 信号和参数信号和参数 - frequency, current etc. 频率,电流等 - software versions and converter data 软件版本和整流器数据 - bit three (B3) is used to start the converter 第三位启动整流器 - ready, tripped etc. 就绪,故障等 - overcurrent, overvoltage etc. 过流过压等 - Group
28、 99 (start-up data) is the latest group Main Control Word Main Control Word 主控制字主控制字 MAIN CONTROL WORD (MCW)MAIN CONTROL WORD (MCW)7.017.01BitBitNameNameValueValueFunctionFunctionB0ONB1-B2B3B4-B6B7B8B9B10B11-B15101101100010Command to “RDY_RUNRDY_RUN”- stateCommand to “OFFOFF”- stateNot usedRUNNot us
29、edRESETNot usedNot usedREMOTE_CMDNot usedCommand to “RDY_REFRDY_REF”- statesStop by coastingFault resetting with a positive edge 0Overriding computer is requested to control the converterOnly OFF OFF commands are valid Main Status Word Main Status Word 主状态字主状态字 Fieldbus Control Start Sequence stepA1
30、Fieldbus Control Start Sequence stepA1现场总线控制的启动时序图第一步现场总线控制的启动时序图第一步1 1a rising edge of Main Control Word (MCW) bit 0 and and simultaneous high level of digital input DI2 (i.e. the operating switch on cabinet door turned first to position START and thereafter left to position 1)主控制字第0位上升沿并且同时DI2保持高电
31、平(柜门的操作三位开关先拨到START位置,然后保持在位置1.)Fieldbus Control Start Sequence StepFieldbus Control Start Sequence StepA 2A 2现场总线控制的启动时序图第一步现场总线控制的启动时序图第一步 2 2a rising edge of digital input DI2 (i.e. the operating switch on cabinet door turned first to position START and thereafter left to position 1) and and simu
32、ltaneous high level of Main Control Word (MCW) bit 0DI2上升沿 (柜门的操作三位开关先拨到START位置,然后保持在位置1.)并且同时主控制字第0位置1.Fieldbus Control Start Sequence StepFieldbus Control Start Sequence StepB B现场总线控制的启动时序图第二步现场总线控制的启动时序图第二步 调制调制The modulator is started by high level of Main Control Word (MCW) bit 3, andstopped by
33、 low level of bit 3. The modulator can be started only after the charging of the DC bus is completed.主控制字第3位可以激活(1)/停止(0).只有在直流母线充电完成后调制器才可以开始调制.Stop ISU Stop ISU ISU ISU 的停止的停止stop signal from the three-position operating switch on the cabinet door stops the modulator and opens the main contactor柜门
34、上的三位操作开关的停止信号能停止调制器，分断主接触器 只有柜门上的开关可以分断主接触器The modulator can also be stopped from the Stop ( ) key on the control panel and from DriveWindow in local mode, and from an external control system in remote mode. These functions do not open themain contactor, but the line-side converter only shifts to th
35、e 6-pulse diode bridge mode (no regenerative braking is allowed/possible).调制器也能在本地控制模式下，通过控制盘上的Stop ( ) 键或DriveWindow软件，以及在远程控制模式下的外部控制系统来停止。这些功能不能分断主接触器，但是进线侧整流器能切换到 6 脉波二极管桥模式下 ( 不允许/ 不可能在再生制动模式下)DC Voltage REF DC Voltage REF 直流母线电压给定值直流母线电压给定值11.01 DC REF Select ( re-power) 直流电压给定源23.01/AI/FB23.0
36、1 DC Volt REF 2.07 直流母线电压给定值1) (65%.120%) sqrt(2) par. 4.04 CONV NOM VOLTAGE注意： 程序限制了 sqrt(2) UAC 的最小值，这里， UAC 是指实际的供电电压。1) (approximately 65%.110%) sqrt(2) par. 4.04 CONV NOM VOLTAGENote: Note: The program limits the minimum value to sqrt(2) UAC,Reactive Power REF Reactive Power REF 无功功率给定值无功功率给定值1
37、1.02 Q REF Select 无功功率给定源 24.01/24.02/AI24.01 Q power REF (%PN) 无功功率给定值 (%PN) Positive value denotes capacitive load. 正值为容性负载Negative value denotes inductive load. 负值为感性负载24.02 Q power REF2 单位由24.03设置的Q 给定值24.03 Q power REF2 Select24.04 Q power REF Add (kVar) 叠加在 Q power REF2Reactive Power REF React
38、ive Power REF 无功功率给定值无功功率给定值I/O setting I/O setting 基本基本I/OI/O设置设置Group13 Analogue Input 1-3 模拟输入Group14 Digital Output DO2 DO2 设置Group15 Analogue Output 1-3 模拟输出Group18 LED Panel Control NLMD-01 NLMD-01 LEDLED显示面板的显示面板的控制控制LED PanelOutput （109）Scaled Panel （100）RDYRUNFLT050100150System Control Inpu
39、ts System Control Inputs 系统控制输入系统控制输入16.01 RUN BIT Select (DI2/DI7) 运行信号给定16.02 Parameter Lock/ 16.03 Pass Code/ 16.06 Parameter Backup16.08 Fan SPD control Mode (Const 50Hz/ Run Stop/ Controlled) 风机速度控制方式16.10 INT Config User (012) number of parallel connected converters 并联连接运行的整流器的个数16.14 Power Si
40、gn Change 功率符号设置positive = power flow from supply network to intermediate circuit 从电网流向直流母线为正negative = power flow from intermediate circuit to supply network) 从直流母线流向电网为负16.15 I/O Start Mode (DI2 level/DI2 edge)21 Start / Stop 21 Start / Stop 起动起动/ /停止停止21.01 DC Level Start (No) 使用直流电压激活IGBT功能21.02
41、 DC Voltage Level 激活IGBT的直流电压值,直流 电压高于此值时,IGBT工作21.03 Stop Level Time 正向功率达到设定值后IGBT 停止工作的延迟时间 21.04 Stop Level Power IGBT停止工作的正向(整流)功 率值21 Start / Stop 21 Start / Stop 起动起动/ /停止停止DC-level Start / Stop DC-level Start / Stop 直流电压起动直流电压起动/ /停止停止DCDC -start level highP-P0DC-stop level powerDC-stop leve
42、l timeLC Running30 Fault Functions 30 Fault Functions 可编程故障保护功能可编程故障保护功能*30.01 Panel Comm Loss 控制盘通讯丢失30.02 Earth Fault 接地故障或电流不平衡In parellel connection forced to FAULT, and display CUR NBAL . 多个模块并联时强置为FAULT，显示CUR UNBAL . 30.03 Earth Fault Level（8/18% PW) 接地故障等级30.04 EXT Earth Fault 外部接地故障输入口DI4 设置
43、30.05 EXT Event 外部事件输入口DI5设置30.11 DC OVERVOLT TRIP 直流过压故障427 VDC for 240 V units, 740 VDC for 415 V units, 891 VDC for 500 V units, 1230 VDC for 690 V units30.12 DC UNDERVOLT TRIP 直流欠压故障170 VDC for 240 V units, 293 VDC for 415 V units, 354 VDC for 500 V units, 488 VDC for 690 V units.31 Automatic Re
44、set 31 Automatic Reset 自动复位自动复位31.01 Number of Trials31.01 Number of Trials(0) (0) 自动复位次数自动复位次数31.02 Trial Time 31.02 Trial Time (30 s) (30 s) 自动复位时间间隔自动复位时间间隔31.03 Delay Time 31.03 Delay Time (0) (0) 故障后复位的延时故障后复位的延时31.04 Overcurrent 31.04 Overcurrent (No) (No) 过流自动复位过流自动复位31.05 Overvoltage 31.05 O
45、vervoltage (No) (No) 过压自动复位过压自动复位31.06 Undervoltage 31.06 Undervoltage (No) (No) 欠压自动复位欠压自动复位If the start command is selected and it is ON, the converter may If the start command is selected and it is ON, the converter may restart immediately after automatic fault reset. restart immediately after au
46、tomatic fault reset. 如果有启动信号，自动如果有启动信号，自动复位后整流立即启动复位后整流立即启动Do not use these parameters when the drive is connected to a Do not use these parameters when the drive is connected to a common DC bus. The charging resistors may be damaged in an common DC bus. The charging resistors may be damaged in an a
47、utomatic reset. automatic reset. 公共母线系统不应使用自动复位功能公共母线系统不应使用自动复位功能Communication Communication 现场总线通讯现场总线通讯98.01 COMMAND SEL (98.01 COMMAND SEL (MSW|I/OMSW|I/O) ) 控制命令选择控制命令选择98.02 COMM. Module (98.02 COMM. Module (NO /Fieldbus /ADVANT-N-FB NO /Fieldbus /ADVANT-N-FB /STD Modbus /Inverter/STD Modbus /I
48、nverter) ) 通讯适配器选择通讯适配器选择Group51 Master Adapter Group51 Master Adapter Group52 Standard ModbusGroup52 Standard ModbusGroup71 DriveBus COMGroup71 DriveBus COMGroup90 Data Set Receive Addresses Group90 Data Set Receive Addresses (ADVANT/N-FB)(ADVANT/N-FB)Group91 Data Set Receive AddressesGroup91 Data
49、Set Receive AddressesGroup92 Data Set Transmit AddressesGroup92 Data Set Transmit AddressesGroup93 Data Set Transmit AddressesGroup93 Data Set Transmit AddressesGroup19 Data StorageGroup19 Data Storage70 DDCS Control 70 DDCS Control DDCSDDCS通讯设置通讯设置70.01 CH0 Node Address 70.01 CH0 Node Address CH0CH
50、0节点地址节点地址 连接连接N-FB N-FB 或或 DriveBusDriveBus70.02 CH0 Link Control 70.02 CH0 Link Control CH0CH0光强光强70.03 CH0 Baud Rate 70.03 CH0 Baud Rate CH0CH0波特率波特率70.04 CH0 Timeout 70.04 CH0 Timeout CH0CH0通讯故障延迟时间通讯故障延迟时间70.05 CH0 Comm Loss Ctrl 70.05 CH0 Comm Loss Ctrl CH0CH0通讯丢失控制通讯丢失控制70.19 CH0 HW Connection
