1、 FUJIAN CHIN-TA PACKAGE PRINTING CO.,LTD.FUJIAN CHIN-TA PACKAGE PRINTING CO.,LTD.福福 建建 千千 大大 包包 装装 印印 刷刷 有有 限限 公公 司司QUALITY ASSURANCE DEPARTMENTQUALITY ASSURANCE DEPARTMENT品品 管管 课课一、一、INTRODUCTIONINTRODUCTION 序言序言P Packaging is the key factor in practically all forms of Trade.产品包装是现代贸易中的关键因素I It is
2、crucial to protect,store and ship goods.对产品保护,贮藏及装运尤为关键I In many cases,the design of package is the first a customer sees when confronted with any type of products.不管客人购买什么样的产品首先第一眼看到的一定是其包装一、一、INTRODUCTIONINTRODUCTION 序言序言C Consumers react immediately to package shapes,and are influenced by them wh
3、en making buying decisions.顾客第一反映就是产品包装,这将对顾客是否购买此产品产生直接影响.G Good packaging,therefore is crucial both from logistic and marketing point of view.因此,好的包装不管是从市场角度还是運輸方面考虑都是一个关键一、一、INTRODUCTIONINTRODUCTION 序言序言二、二、BASIC KNOWLEDGEBASIC KNOWLEDGE 基础基础知识知识1 1、THE SOURCE OF PAPER AND PAPER BOARDSTHE SOURCE
4、OF PAPER AND PAPER BOARDS 纸板资源纸板资源l Papers and boards are available in manyPapers and boards are available in many variations.variations.纸张和纸板使用于众多领域纸张和纸板使用于众多领域;l For use in a retail environment,coated paper boards or card is the material choice.For use in a retail environment,coated paper boards o
5、r card is the material choice.就零就零售售业而言业而言,通常会选择通常会选择,涂布铜版纸或者铜版卡涂布铜版纸或者铜版卡.l The grammage or thickness of the material depends,naturally,on the size of the The grammage or thickness of the material depends,naturally,on the size of the package ang weight of contents.package ang weight of contents.通常情
6、况下通常情况下,所选择纸张的克重及厚度是通过包装的大小及重量来判定的所选择纸张的克重及厚度是通过包装的大小及重量来判定的.l Packages serve to protect,so it must be strong enough to hold their contents and Packages serve to protect,so it must be strong enough to hold their contents and yet efficient in shape and size.yet efficient in shape and size.包装的初衷是保护产品包
7、装的初衷是保护产品,其次才是考虑外观及尺寸的实用性其次才是考虑外观及尺寸的实用性.二、二、BASIC KNOWLEDGEBASIC KNOWLEDGE 基础基础知识知识2.THE SPECIFICATION OF PAPER AND PAPER BOARDS2.THE SPECIFICATION OF PAPER AND PAPER BOARDS 纸张纸张/纸板种类纸板种类l Popular papers and weight 常用紙張及克重常用紙張及克重中文名称中文名称英文名称英文名称克重克重牛皮纸Kraft liner Board125gm/m2150gm/m2161gm/m2175gm/
8、m2200gm/m2白牛皮纸White Kraft liner Board150gm/m2200gm/m2二、二、BASIC KNOWLEDGE BASIC KNOWLEDGE 基础基础知识知识灰铜纸Duplex Coated Grey Back250gm/m2300gm/m2450gm/m2双白铜卡纸Sinar Board Ivory White300gm/m2400gm/m2白底白板纸Coated Duplex Board With White Back300gm/m2400gm/m2双面铜版纸Two-side coated art paper158gm/m2芯纸Corrugating m
9、edium paper112gm/m2125gm/m2150gm/m2175gm/m2模造纸Woodfree printing paper80gm/m2l Clay coated paperboards can be printed easily on most modern offset Clay coated paperboards can be printed easily on most modern offset machines in the same way normal paper is printed.machines in the same way normal paper
10、 is printed.灰铜纸很适用于现代彩灰铜纸很适用于现代彩色印刷机印刷色印刷机印刷,也是其最常用纸张也是其最常用纸张.l And this material can be further protected and embellished by varnishing or And this material can be further protected and embellished by varnishing or lamination.lamination.另外此材料还可通过磨光及裱背对其提供进一步的保护及另外此材料还可通过磨光及裱背对其提供进一步的保护及修饰修饰.二、二、BAS
11、IC KNOWLEDGE BASIC KNOWLEDGE 基础基础知识知识l Corrugated boards can be print by letterpress or flexography.Corrugated boards can be print by letterpress or flexography.瓦楞纸板一瓦楞纸板一般般可通过凸印或柔性版印刷可通过凸印或柔性版印刷.l Usually,for wholesale packaging,simple information such as product codes Usually,for wholesale packagi
12、ng,simple information such as product codes and quantities,preferably in large type,are sufficient.and quantities,preferably in large type,are sufficient.作为批发销售包装作为批发销售包装,其只需印上产品品名其只需印上产品品名,数量及最大规格等基本资料即可数量及最大规格等基本资料即可.l but as a rule,the requirements are also much more modest such as display but as
13、 a rule,the requirements are also much more modest such as display stand.stand.但通常情况下其还是有它的市场需求但通常情况下其还是有它的市场需求比如說展示架比如說展示架.TYPES OF CORRUGATED CARDBOARD(FIBERBOARD)TYPES OF CORRUGATED CARDBOARD(FIBERBOARD)瓦楞纸类别瓦楞纸类别、SINGLE-FACE(SINGLE-FACE(单面裱瓦单面裱瓦):):、UNLINED(UNLINED(未裱瓦未裱瓦):):、DOUBLE WALL(DOUBLE
14、WALL(双瓦双瓦):):二、二、BASIC KNOWLEDGE BASIC KNOWLEDGE 基础基础知识知识、SINGLE WALL(SINGLE WALL(双面裱瓦双面裱瓦):):、TRIPLE WALL(TRIPLE WALL(三瓦三瓦)：二、二、BASIC KNOWLEDGE BASIC KNOWLEDGE 基础基础知识知识3 3、TECHNICAL TERMS FOR PAPER SPECIFICATIONTECHNICAL TERMS FOR PAPER SPECIFICATION 纸张技术参数纸张技术参数二、二、BASIC KNOWLEDGE BASIC KNOWLEDGE
15、基础基础知识知识、K Stands for kraft liner 牛皮纸、CM Corrugated medium 芯纸 K 代表牛皮纸K250 k is the kraft liner 250 is the weight(g/m2)250 代表克重(g/m2)CM 125 cm is the corrugated medium 125 is the weight(g/m2)CM代表芯纸125代表纸张克重(g/m2)4 4、THE COMMON FLUTES FOR CORRUGATED MATERIAL AND THICKNESSTHE COMMON FLUTES FOR CORRUGAT
16、ED MATERIAL AND THICKNESS 常见的几种瓦楞浪的类型和厚度常见的几种瓦楞浪的类型和厚度二、二、BASIC KNOWLEDGE BASIC KNOWLEDGE 基础知识基础知识 common flutesthickness瓦楞瓦楞瓦楞數瓦楞數/30cm/30cm厚度厚度F F140411.2 mm11.2 mmE E9641.52mm1.52mmB B5022.53mm2.53mmC C3823.54mm3.54mmA A3424.55mm4.55mm二、二、BASIC KNOWLEDGE BASIC KNOWLEDGE 基础基础知识知识B FluteC FluteE Fl
17、uteF Flute二、二、BASIC KNOWLEDGE BASIC KNOWLEDGE 基础基础知识知识 How to express board combination?紙板配方表達方式175gsm 牛皮+112gsm加強芯+126gsm牛皮/A瓦300gsm灰銅+125gsm芯*3+200gsm牛皮/AB瓦代號表示:A 175gsm牛皮,3 112gsm加強芯,B 126gsm牛皮A3B A瓦廣東地區单坑 A3A 单粗坑A 面A底 A175/112/A175双坑 A=A 双粗坑A面A底 A175/112/112/112/A175三、三、TECHNICAL PROCESS(TECHNIC
18、AL PROCESS(技术流程技术流程)1 1、THE 3 TYPES OF BOXESTHE 3 TYPES OF BOXES、type A-Standard boxes with 4 sideRSC-Regular Slotted Container标准四面型标准四面型普通盒型普通盒型HSC-Half Slotted Container半开型半开型、type B_Boxes which are made from DIE_Cutted.需轧盒，成型Material then ASSEMBLE、type C_Boxes which are made in die cut using glue
19、 or jointed using STICHING MACHINE.三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)RSC-Regular Slotted Container 普通盒型普通盒型Process(流程流程)Machine(机台机台)Operation(运作运作)1.Receipt of material(接收材料)2.Cut to size(按尺寸分切)Rotary slitter(分切机)Used for cutting sheets and making creasing lines.(用于裁切纸板及压线)3.Putting
20、Scouring in the material(压线)Printing(if required)Printing text and other character as indicated in the drawing specification.(印刷内容需以标准书为准)4.Putting printing marks(印刷)type A-Standard boxes with 4 side 标准四面型标准四面型P Photo polymer or CYREL is the basic tools toprint the image or text.(柔性版是水性印刷基本媒介)三、三、TE
21、CHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)Slotter/Punching5.Putting Slot on the board(纸板开槽)U Used primarily for the slot of the box.C Corrugated sheet was cut for desired size.将瓦楞纸板裁切成想要的盒型6.Assembly of the board to box by putting glue on the flap(将胶水涂 在盒子糊头上后接合)Gluing(糊盒)T To glue jointed boxes.(用
22、胶水糊盒)7.Outgoing Quality control inspection (出货前检查)8.Loading and delivery(装货及运输)Process(流程流程)Machine(机台机台)Operation(运作运作)三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)RSC-Regular Slotted Container 普通盒型普通盒型 type A-Standard boxes with 4 side 标准四面型标准四面型1.Receipt of material(接收材料)2.Cut to size(裁切至所需规格
23、)Slotter(开槽)Printing(if required)(印刷,如果需要)3.Putting printing marks(印刷)4.Cutting to required Shape/size (轧出所需要的盒型及正确尺寸)Die cut(轧盒)A flat cutting machine using die cut blade.Cutting machine to cut sheets to produceboxes.(使用一种平面轧盒机加上所需刀模,轧出所需的盒型)5.Screening Quality inspection (品质问题检查)6.Outgoing Quality
24、 control inspection (出货前检查)type B-Boxes which are made from DIE-Cutted 需轧盒，成型需轧盒，成型7.Loading and delivery(装货及运输)三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)Process(流程流程)Machine(机台机台)Operation(运作运作)type C-Boxes which are made in die cut using glue or jointed using STICHING MACHINE.2.Cut to size(
25、裁切至所需规格)Slotter(开槽机)Printing(if required)(印刷,如果需要)3.Putting printing marks(印刷)4.Cutting to required Shape/size (轧出所需要的盒型及正确尺寸)Die cut(轧盒)5.Screening Quality inspection (品质问题检查)6.Outgoing Quality control inspection (出货前检查)7.Loading and delivery(装货及运输)1.Receipt of material(接收材料)三、三、TECHNICAL PROCESS(T
26、ECHNICAL PROCESS(技术流程技术流程)Process(流程流程)Machine(机台机台)Operation(运作运作)三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)印前作業印前作業彩印生產流程彩印生產流程水印生產流程水印生產流程彩印的基本颜色是哪几色彩印的基本颜色是哪几色C-Cyan 蓝M-Magenta红Y-Yellow 黄K-Black 黑SPOT Color 專色三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)2 2、THE BASIC COLOR IN OFFSET P
27、RINTINGTHE BASIC COLOR IN OFFSET PRINTINGU Usually Computer Color Automatic Matching(CCM)is the machine used to get the exact color.(CCM 调墨机用于调制客人所需之各种特别色)CCM can controlled spot color inks,Can determine the color percentage(%)and can identify the color combination on every special color.(CCM 调墨机可以调
28、配出各种客人所需之专色墨,并且可测出各种颜色之配方)三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)電電 腦腦 自自 動動 調調 墨墨 機機(CCM_Computer Color Automatic Matching)n 調制專色油墨使用n 判色及油墨調制完全電腦化，有助 於穩定控制印色n 所調油墨印刷時色差值E2n 日本進口機台，屬高科技管制出口 產品n 全中國僅允許進口三部，全中國僅允許進口三部，千大千大及上大各擁一部！及上大各擁一部！三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)色域圖3
29、 3、Pre-PressPre-Press(印前印前)三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)Film(菲林):Usually the data was received on CD/MO file before can transfer into negative and positive film.(可通过客人提供之CD/MO等媒介提供的档案,输出阳片(彩印)或阴片(水印)P.S版-Pre Sensitize Plate:(一种彩色印刷所需版材)This is the process of developing the film a
30、nd transfer to PS plate.需要将菲林通过晒版机将其版面复制至P.S版Process can take about 10 sec.(其过程需要10秒左右)After developing,The PS plate will be washed in order to remove the unnecessary materials.晒版完成后,需要进行洗版将不要的部份洗去Washing the plate in order to have develop image,Usually process time only takes 1 minute per plate.洗版的
31、作用是使影像更加清晰,通常需要1分钟左右三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)27富士龍霸富士龍霸 F9000 F9000 高質照排機高質照排機n 採用Harlequin技術的RIP 軟件控制n 最大輸出尺寸：1120*930(mm)n 傳輸速度：168cm/minn 15秒秒即可顯像完成4 4、OFFSET PRINTING PROCESS(OFFSET PRINTING PROCESS(彩印流程彩印流程)u Every Color r
32、equired for printing have different PS plate and different film.每个颜色印刷都需要独立的P.S版及菲林.u Coated board is the paper material which is commonly use.彩印通常使用灰铜纸印刷u Slot on PS plate was put in order to attain the alignment of every plate.每块P.S版上都有一个咬口,用于将每一块颜色的PS版套准 u This slot will serve as reference point
33、in attaching the plate to every machine roller.此咬口亦作为印刷机装版时使用.u PS plate have CENTER MARK 每块晒版后的P.S版上都有十字线u This mark will be the basis of centerness of every Plate.Composing different color.此十字线做为每块版的中心点作为套准使用.u Rubber Cushion is necessary at the back of every PS plate to attain the proper distribu
34、tion of pressure and ink.每块版安装在一块橡皮布上,以用于调节压力及上墨效果.三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)uPrinted sheetusually every printed sheet have co-lor bar.每块面纸上都有色控条uThis color bar is the indentification of every color printed on the coated board.色
35、控条的作用为测试每个颜色的色浓度;uThis sheet is the final image or combination of image on every plate.印刷出来的面纸是每块P.S版上图像或颜色结合的最终体现.三 菱 六 色 大 全 開 印 刷 機三 菱 六 色 大 全 開 印 刷 機n 六色印刷，全配備機型n 最大印幅：1440*1040(mm)n 印速：15,000pcs/小時n 日產能：100,000pcs/天/班Steam was used to heat the surface of coated surface.Can provide much shiner t
36、han coated surface.用蒸氣将上有表面加热后,再经过压力压,其表面效果将比上油后效果更加明亮6 6、CALENDARING(CALENDARING(压光压光)三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)u Surface coating for printed sheet.纸张表面上油u Surface appearance is Shiny.上油后表面将比较明亮u Protect the color from fading.亦可保证颜色不退色5 5、VARNISHING/COATING(VARNISHING/COATING
37、(上油上油)三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)The coating material 上油/压光所使用材料:NOTE:油油 種種成本成本亮度亮度耐磨度耐磨度Water based varnish 水性上光油233Oil based varnish 油性上光油325OP 油144啞 油452UV 油5117 7、FLEXO PRINTING PROCESS(FLEXO PRINTING PROCESS(柔性版印刷柔性版印刷)三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)Corru
38、gated boards are usually the common paper material use.原材料通常为瓦楞纸板 Photo polymer or CYREL is the basic tools to print the image or text.樹脂版是印刷的基本媒介 Scanning the image and making the film is the simple principle of having the image/text copied on the cyrel.可通过扫描机扫描后制作菲林来获取樹脂版.Possible to print more co
39、mplex printing on corrugated carton by printing the outer wall before the corrugated sheet is glued or stitched together.所有外箱印刷应尽量在糊盒前完成三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)長升長升4色大幅面水印機色大幅面水印機4色印刷開槽模切最大印幅：3200 x2200mm印速：10000pcs/小時日產能：60000pcs天班SunRise 4 color Flexo Printer4 color printi
40、ng with max45 lines/in screenMax Output:3200 x2200mmSpeed:10000pcs/hrCapacity:60000pcs/day/shiftARRANGEMENT OF PART ACCESSORIES in flexo drumARRANGEMENT OF PART ACCESSORIES in flexo drum柔性版印刷滚筒构造柔性版印刷滚筒构造Cylinder drum(金属圆柱体)Cushion(rubber)(橡皮)Calendar/Plastic(橡胶)2 Sided Tape(双面胶)Rubber/cyrel(柔性版)PAR
41、T NAME(名称)4.00.180.1262.84THICKNESS(厚度)三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)、Die cuttersDie cutters：轧盒机轧盒机A flat cutting machine using die cut blade.一种使用刀模的平面轧盒机Cutting machine to cut sheets to produce boxes.轧盒后即可得到所需盒子形状、Rotary Die cutterRotary Die cutter：圆压机圆压机Used for cutting sheets f
42、or various design.可依据需求成型出各种形状 Round die cut blade was used.使用圆压模Slotted and excess sheets can be removed.边角料可一并去除8 8、DIE CUTTING AND SCORING(CREASING)(DIE CUTTING AND SCORING(CREASING)(轧盒轧盒/压线压线)三、三、DTECHNICAL PROCESS(DTECHNICAL PROCESS(技术流程技术流程)NOTE:DRAWING LINES INTERPRETATION DRAWING LINES INTER
43、PRETATION 标准书所用线条作用说明标准书所用线条作用说明1 Dimensional line(尺寸线)2 Cutting line(裁切线)3 perforation line(齒刀线)4 Creasing line(压线)三、三、TECHNICAL PROCESS(TECHNICAL PROCESS(技术流程技术流程)Cutting line Cutting line to cut out the paper 將紙張/紙板裁斷Creasing line-helpCreasing line-help to reduce the stress that folding puts on t
44、he paperboard.it also helps to reduce cracks.压线是折盒时所用的线条,减少折起时会产生裂痕现象Perforation linePerforation line -help the creasing line to carry stress,and it makes the board clean and well defined fold.使压线更明显,易折.Cutting line,perforation line and creasing line have different blades.切线,压线及冲孔线所用刀条不同三、三、TECHNICA
45、L PROCESS(TECHNICAL PROCESS(技术流程技术流程)single face(medium)grain direction单面瓦楞(芯纸)瓦楞方向四、四、DESIGN(DESIGN(设计设计)1 1、THE FACTORS AFFECTING THE STRENGTH THE FACTORS AFFECTING THE STRENGTH 盒子强度的盒子强度的因素因素board grain direction 面纸瓦楞方向Must understand to read the standard dimension L X W X H.通常盒子的尺寸是按长宽高来表达Grain
46、direction is a factor in determining the strength of the box.瓦楞方向是影响盒子强度的重要因素Coated board and Corrugated board grain direction must be opposite to single face grain direction.面纸与浪纸的方向必须是成十字线的Dimensional/size reading standard Dimensional/size reading standard 尺寸规格读写标准尺寸规格读写标准Grain direction Grain dir
47、ection 瓦楞方向瓦楞方向L LW WLength(L)is always parallel to grain direction L X W X H.长方向一般与瓦楞方向平行Standard sequence must be length,width and height.标准次序应是长,宽,高NOTE:四、四、DESIGN(DESIGN(设计设计)2 2、Determining stocking Level Determining stocking Level 堆层高度影响因素堆层高度影响因素Packing weight+Product weight+1stocking level=堆
48、层高度=箱壓BCTMust understand the requirement for Box Compression Test(BCT)需要知道箱壓承重能力 The packing weight and the product weight.盒子重量及产品重量四、四、DESIGN(DESIGN(设计设计)(捨位取整數)毛重Some basic machine use for determining box strengthSome basic machine use for determining box strength一些测试盒一些测试盒子强度的仪器子强度的仪器四、四、DESIGN(D
49、ESIGN(设计设计)Box Compression Testing Box Compression Testing machine(BCT)machine(BCT)箱壓箱壓测试机测试机Used to determine the strength of the box and its stocking level用于测试盒子箱壓强度及起堆高破裂強度測試機破裂強度測試機環 壓、豎 壓 強 度 測 試 機環 壓、豎 壓 強 度 測 試 機四、四、DESIGN(DESIGN(设计设计)四、四、DESIGN(DESIGN(设计设计)耐磨度測試耐磨度測試機機吸塑強度測試機吸塑強度測試機Drop test
50、ing machine Drop testing machine 落地实验机落地实验机:Used to determine the weight that the box can carry in certain height when it fall down.测试盒子可承受附載的落地高度Electronic balance Electronic balance 电子天平电子天平:Used to determine certain weight of material.用于测试材料/重量 四、四、DESIGN(DESIGN(设计设计)Rohs檢測設備檢測設備快速簡單地測定鎘快速簡單地測定鎘(
