1、E2 Adjustable Speed DriverMicroprocessor ControlledIGBT DriveInverter Motor Speed RegulatorOperating ManualHigh Performance Adjustable Speed Micro DrivesE2 Series110V220V440V0.20.75KW( 0.531.6KVA ) 0.22.2KW( 0.534.0KVA ) 0.752.2KW( 1.74.0KVA )Operations ManualTable of ContentsForeword1Chapter 1 Safe
2、ty Precautions1. Operation Precautions32. Environmental Precautions6Chapter 2 Hardware Instruction and Installation1. Operational Environment72. Sample Model No. Identification83. Specifications94. Wiring155. Dimensions & Location of terminal block18Chapter 3 Software Index1. Keypad Operating Instru
3、ctions302. Parameters List313. Parameter Function Description324. Malfunction Indication and Countermeasure445. General Malfunction Examination Method47Chapter 4 Trouble Shooting Procedure1. Flow Chart482. Maintenance Examination 56PrefacePrefaceTo extend the performance of the product and ensure pe
4、rsonnel safety, read this manual thoroughly before using the inverter. Should there be any problem in using the product that can not be solved with the information provided in the manual, contact your nearest TECO distributor or sales representative who will be willing to help you.PrecautionsThe inv
5、erter is an electrical product. For your safety, there are symbols such as “Danger”, “Caution” in this manual as a reminder to pay attention to safety instructions on carrying, installing, operating, and checking the inverter. Be sure to follow the instructions for highest safety.DangerCautionIndica
6、tes a potential hazard that causes death or serious personal injury if misusedIndicates that the inverter or the mechanical system might be damaged if misusedDangerz Risk of electric shock. The DC link capacitors remain charged for five minutes after power has been removed. It is not permissible to
7、open the equipment until 5 minutes after the power has been removed.z Do not connect any wires when the inverter is powered. Do not check parts and signals on circuit boards when the inverter is in operation.z Do not disassemble the inverter nor modify any internal wires, circuits, or parts.z Ground
8、 the ground terminal of the inverter properly, for 200V class ground to 100 or below, 400v class ground to 10 or below.Cautionz Do not perform a voltage test on parts inside the inverter. High voltage can destroy these semiconductor parts.z Do not connect T1 (U), T2 (V), and T3 (W) terminals of the
9、inverter to any AC input power source.z CMOS ICs on the inverters main board are sensitive to static electricity. Do not touch the main board.1Product InspectionTECOs inverters have all passed the function test before delivery. Please check the following when you receive and unpack the inverter:z Th
10、e model and capacity of the inverter is the same as those specified on your order.z Is there any damage caused by transportation. If so, do not apply the power. Contact TECOs sales representatives if any of the above problems happened.2Chapter 1 Safety Precautions1. Operation Precautions1.1 Before P
11、ower UpDangerMake sure the main circuit connections are correct. L1(L), L2, and L3(N) are power-input terminals and must not be confused with T1, T2 and T3. Otherwise, inverter damage can result.Cautionz The line voltage applied must comply with the inverters specified input voltage.(See the namepla
12、te)z To avoid the front cover from disengaging, or other damge do not carry the inverter by its covers. Support the drive by the heat sink when transpoting. Improper handling can damage the inverter or injure personnel and should be avoided.z To avoid fire, do not install the inverter on a flammable
13、 object. Intall on nonflammable objects such as metal.z If several inverters are placed in the same control panel, provide heat removal means to maintain the temperature below 50 degree C to avoid overheat or fire.WarningThis product complies with IEC 61800-3, with built-in Filter in an unrestricted
14、 distribution and with use of external filter in restricted distribution. Under some environments with electric-magnetic interruption, product should be tested before used.Cautionz Work on the device/system by unqualified personnel or failure to comply with warnings cam result in severe personal inj
15、ury or serious damage to material. Only suitably qualified personnel trained in the setup, installation, commissioning and operation of the product should carry out work on the device/system.z Only permanently-wired input power connections are allowed.31.2 When power is appliedWARNINGz Do not attemp
16、t to install or remove input or output connectors of inverter when the power supply is turned on. Otherwise, the inverter may be damaged due to the surge peak caused by the insertion or removal of power.z When momentary power loss is longer than 2 seconds (the large of horse power, the longer of tim
17、e), the inverter does not have enough storage power to control the circuit; Therefore, when power is regenerated, the operation of the inverter is based on the setup of F_10 and the condition of external switch, this is considered to berestart in the following paragraphs.z When the momentary power l
18、oss is short, the inverter still has enough storage power to control the circuit; therefore, when power is regenerated, the inverter will automatically start operation again depends on the setup of F_23.When restart the inverter, the operation of the inverter is based on the setup of F_10 and the co
19、ndition of external switch (FWD/REV button). Attention: the restart operation is irrelevant with F_23/F_24.(1) When F_10=0, the inverter will not start after restart.(2) When F_10=1 and the external switch (FWD/REV button) is OFF, the inverter will not start after restart.When F_10=1 and the externa
20、l switch (FWD/REV button) is ON, the inverter will start automatically after restart. Attention: Base on safety reason, please turn off the external switch (FWD/REV button) after power loss to avoid possible damage to the machine and the human body after sudden regeneration of power.WarningWarning!
21、E2 series built in Filter type leakage current can exceed the IEC standard limit of 3.5mA. Please ground the inverter as shown in figures 3.5 and 3.6.Operation with ungrounded supplies:1. Filtered inverters CANNOT be used on ungrounded supplies.2. Unfiltered inverters can be used on ungrounded suppl
22、ies. If any output phase is shorted to ground, the inverter may trip with OC.(over current trip)Operation with Residual Current Device(RCD):1. A filtered inverter with the trip limit of the RCD is 300mA2. The neutral of the supply is grounded, as is the inverter.3. Only one inverter is supplied from
23、 each RCD.41.3 During operationDangerDo not connect or disconnect the motor while inverter is operating the motor. The inverter and the disconnect device can sustain damage from high levels of switch-off current transients.Dangerz To avoid electric shock, do not take the front cover off while power
24、is on.z The motor will restart automatically after stop when auto-restart function is enabled. In this case, care must be taken while working around the drive and associated equipment .z The operation of the stop switch is different than that of the emergency stop switch. The stop switch has to be a
25、ctivated to be effective. Emergency stop has to be de-activated to become effective.Cautionz Do not touch heat-generating components such as heat sinks and brake resistors.z The inverter can drive the motor from low speed to high speed. Verify the allowable speed ranges of the motor and the associat
26、ed machinery.z Note the settings related to the braking unit.z Do not check signals on circuit PCB while the inverter is running.CautionRisk of electric shock. The DC link capacitors remain charged for five minutes after power has been removed. It is not permissible to open the equipment until 5 min
27、utes after the power has been removed.1.4 Useable environmentCautionWhen the IP20 inverter top dust cover has been removed the drive can be installed in a non-condensing environment with temperature ranging between 10 degree C to +50 degree C and relative humidity of 95% or less, but the environment
28、 should be free from water and metal dust.52. Precautions of operation environmentoilAvoid any direct sunlightKeep away from salty environmentsAvoid massive vibrationKeep away from high electrical-magnetic waves or ultra-high waves.Keep away from corrosive gas or liquidKeep away from rain or where d
29、ripping water may get into the inverterAvoid excessive direct heatKeep away from radioactive matter6Keep away from oil grease and gasAvoid metal dust and dusty environmentsAvoid where environmental temperatures are too highKeep away from flammable materialChapter 2: Hardware Instructions and Install
30、ation1. Operational EnvironmentThe installation site of the inverter is very important. It relates directly to the functionality and the life span of your inverter. Please carefully choose the installation site to meet the following requirements:z Mount the unit verticallyz Environment temperature:
31、-10OC +40OC (without shield sticker: -10OC +50OC)z Avoid placing close to any heating equipmentz Avoid water dripping or humid environmentz Avoid direct sunlightz Avoid oil or salty corrosive gasz Avoid contacting corrosive liquid or gasz Prevent foreign dusts, flocks, or metal scraps from entering
32、interiorz Avoid electric-magnetic interference (soldering or power machinery)z Avoid vibration, if vibration cannot be avoided, an anti-rattle mounting device should be installed to reduce vibration.z If the inverter is installed in an enclosed control panel, please remove the shield sticker located
33、 at the top of the inverter. This will allow additional airflow and cooling.External Fan Placement needs to be over the top of the inverterCorrect AlignmentWrong AlignmentCorrect AlignmentWrong Alignmentz For proper Installation of the inverter you must place the front side of the inverter facing fr
34、ont and the top of the inverter in the up direction for better heat dissipation.z Installation must be compliant to the following requirements.7 12cm 12cmVentilation & InstallationDirectionFront ViewNote: Maximum temperature in the enclosure 50 2. Sample Model No. IdentificationInverter ModelMODEL:
35、E2-201-M1FInput Power RatingI/P: AC 1PH 200 240V 50/60 HzOutput RatingO/P: AC 3PH 0 240V 1 Hp 4.2 AmpsE2 -201 -M1FN4SeriesPowerHorse PowerModelPowerFilterEnclosureVoltageRatedTypeSupplyOptionType1 : 110VP2 : 0.25 HpM : CPU Version1 : Single F :N4S :2 : 220VP5 : 0.5 HpV1.6Phasewith filtermeet IP65/NE
36、MA44 : 440V01 : 1 HpH : CPU Version3 : Three Blank :Standard with02 : 2 HpV1.9 or abovePhasewithout filterSwitch03 : 3 HpBlank :N4 :Single ormeet IP65/NEMA4ThreeStandard withoutPhaseSwitchBlank : IP2083.Specification:Basic specification:Model : E2-1P2-H1x1P5-H1x101Suitable Motor Power Rating (KW)0.2
37、0.40.75Motor (HP)0.250.51RatedOutput Current (A)1.42.34.2Capacity (KVA)0.530.881.6Weight (Kg )0.70.720.8Input Voltage Max.Single phase 100-120V (+10%, -15%), 50 / 60Hz (+/-5%)Output Voltage Max.Three phases 200-240V(Proportional to input voltage)Dimension W*H*D (mm)72*132*118EMC SpecificationWithout
38、 FilterModel: E2-2P2-x1xx2P5-x1xx201-x1xx202-Hxxx203-HxxxSuitable Motor Power Rating (KW)0.20.40.751.52.2Motor (HP)0.250.5123RatedOutput Current (A)1.42.34.27.510.5Capacity (KVA)0.530.881.62.94.0Weight (Kg)0.760.770.81.661.76Single phase 200-240VSingle/Three phases 200-Input Voltage Max.240V(+10%, -
39、15%),(+10%, -15%), 50 / 60Hz (+/-5%)50 / 60Hz (+/-5%)Output Voltage Max.Three phases 200-240V (Proportional to input voltage)Dimension W*H*D (mm)72*132*118118*143*172EMC SpecificationClass A (Single Phase Filter built in)Model : E2-401-H3xx402-H3xx403-H3xxSuitable Motor Power Rating (KW)0.751.52.2Mo
40、tor (HP)123RatedOutput Current (A)2.33.85.2Capacity (KVA)1.72.94.0Weight (Kg )1.61.621.68Input Voltage Max.Three phases 380-480V (+10%, -15%), 50 / 60Hz (+/-5%)Output Voltage Max.Three phases380-480V (Proportional to input voltage)Dimension W*H*D (mm)118*143*172EMC SpecificationClass A (Three Phases
41、 Filter built in)9Functional specification:ItemSpecificationInput Signal TypePNP type (SOURCE) input (External 24VDC Input is allowed)Control MethodSinusoidal wave PWM controlFreq. Range1200 Hz*1Resolution SettingDigital: 0.1 Hz (1 99.9 Hz); 1 Hz (100 200 Hz)Freq.Analog: 1Hz/ 60 HzControlKeyboard Se
42、ttingDirectly setup by buttons.External Signal Setting010V, 4 20mA, 0 20mAOther functionFrequency upper and lower limitCarrier frequency416KHz*2Accelerate/Decelerate time0.1 999 SecV/F Pattern6 PatternsGeneralTorque controlTorque boost level adjustable (manual torque boost)ControlMulti-Functional input2 point, to be used as multi-speed 1(Sp.1) / multi-speed 2(Sp.2) *1/Jog / External emergency stop / External bb / ResetMulti-Functional output1a Relay terminal,
