上海赛科90万吨乙烯工程工程项目质量管理制度(DOC 26页).doc

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1、密级:公司内部文件Confidentiality: SECCO internal document ES Project ManagerSY-ES-J06-PM-0001目 录Table of Content1.0 目的 Purpose2.0 编制依据 Basis of preparation 3.0 适用主体 Applicable bodies4.0 施工质量管理目标 Target for construction quality control5.0 施工质量管理 Construction quality control5.1 施工质量管理的技术保证 Technical guarantee

2、 for construction quality control5.2 进场设备、材料、构配件的质量控制Quality control for the mobilized equipment, materials and the fittings of structure5.3 施工过程的质量控制 Quality control during construction5.4 质量检查 Quality inspection 5.5 施工质量事故管理 Management for the construction quality accidents6.0 交工技术文件 Turnover tech

3、nical document 6.1 施工质量记录 Construction quality records6.2 竣工图 As-built drawings6.3 交工技术文件验收的组织Organization of the acceptance of the turnover technical document7.0 交工验收 Acceptance of the completed works7.1 交工验收应具备的条件:Conditions to be available for the acceptance of the completed works7.2 工程承包商应提交的主要技

4、术文件Main technical document to be submitted by the engineering contractors7.3 监理承包商应提交的主要技术文件:Main technical document to be submitted by the supervision contractor 7.4 交工验收的组织Organization of the turnover and acceptance of the completed works 8.0 接受工程质量监督机构的监督Supervision from the engineering supervisi

5、on organization9.0 施工阶段工程质量监督站/ES项目组/监理单位/施工承包商工作界面Interface among the engineering quality supervision station/ES Project Team/supervision contractor/construction contractors1.0目的 Purpose为了规范上海赛科新建、改建、扩建等工程项目的施工质量管理工作,确保项目的施工质量,特制订本规定。This purpose of preparing this Procedure is to standardize the co

6、nstruction quality management of the new projects, revamped projects and expanded projects of Shanghai SECCO as well as to ensure the construction quality of projects. 2.0编制依据 Basis of preparation2.1. 建设工程质量管理条例(国务院第297号令);Quality Management Regulations for Construction Project (No. 297 Directive of

7、 the State Council)2.2. 建设工程勘察设计管理条例(国务院第293号令);Management Regulations for the Survey and Design of Construction Project (No. 293 Directive of the State Council)2.3. 建设工程监理规范 GB 50319-2000;Management Specification for the Supervision of Construction Project GB 50319-20002.4. 石油化工工程建设交工技术文件规定 (SH3503

8、-2001);Regulation for the Turnover Technical Document of the Petrochemical Project Construction(SH3503-2001)2.5 上海赛科对工程质量管理目标和技术规范要求。Shanghai SECCO Requirement on the management of engineering quality and technical specification3.0适用主体Applicable bodiesES质量检验组负责项目施工质量技术管理The ES Quality Inspection Tea

9、m shall be responsible for the technical management of the construction quality of projects.ES项目组负责施工质量管理工作的组织协调。The ES Project Team shall be responsible for the organization and coordination of the construction quality control. 本规定中有关其他合作伙伴(如勘察设计、设备材料供货、施工、监理、检测等承包商)的内容,则要求他们在按照其原有的、经权威机构认证的、符合ISO9

10、000的质量管理体系与程序运行的同时,还必须满足上海赛科在本规定中的要求。As to other cooperative partners, such as the contractors of survey & design, equipment & material supply, construction, supervision and test that are specified in this Procedure, they are requested to not only operate according to the original quality control sy

11、stems and procedures that have been certified by authoritative bodies and that are in compliance with ISO9000, but also to meet the requirements specified in this Procedure by Shanghai SECCO.4.0 施工质量管理目标Target for construction quality control上海赛科90万吨/年乙烯工程的质量管理目标是按照中国国家或有关行业颁发的施工质量验收统一标准对施工质量进行验评,单位

12、工程的质量合格率100%,其中优良率在80以上(主体工程必须优良),焊接一次合格率96%以上。The quality control target for the Shanghai SECCO 900KTPA ethylene is that the percent of quality pass for unit works is 100%, of which the rate of good quality is above 80% (the quality of the main part of project must be good), and the one-time percen

13、t of pass of welding is above 96%, according to acceptance criteria of construction quality issued by China National or related authorities. 5.0 施工质量管理Construction quality control5.1 施工质量管理的技术保证Technical guarantee for construction quality control在工程建设中,施工技术管理对于施工质量占有重要地位。它的任务是:正确贯彻国家技术政策、监察规程、技术规范和标

14、准,按照科学规律合理安排施工工序,正确制订施工技术方案,提供全面的技术工作的依据和执行凭据,确保工程质量符合设计文件、相应标准和合同规定的要求。The technical management of construction is very important to the construction quality during project construction and it plays the role of correctly carrying out national technical policies, supervision procedures, technical sp

15、ecifications and standards; rationally arranging construction sequences as per scientific laws, correctively establishing the technical plans of construction and providing overall basis and evidence of technical work so as to ensure the compliance of engineering quality with the design document, cor

16、responding standard and the requirement specified in contract. General methods for the joint review of construction drawings and the explanation of design intent 施工图下发之后,施工承包单位、监理承包商应分别组织专业人员进行施工图会审,对施工图进行详细地阅读,了解设计意图,提出图纸上存在的问题和需要进一步了解的问题; After the construction drawings have been issued, the const

17、ruction contractors and supervision contractor shall organize professional personnel to perform a joint review for the construction drawings respectively and read through these drawings in details so as to understand the intent of the drawings and set forth the problems existing in the drawings and

18、the issues to be further understood. 设计交底会由赛科ES 项目组经理(或委托总监理工程师)主持,施工承包单位、监理承包商、赛科其他专业人员参加会议,由设计人员介绍设计意图和要求,并解答与会各方提出的问题; the construction contractors, supervision contractor and other SECCO professional personnel shall attend the explanation meeting of design intent that is presided by the manager

19、of the SECCO ES Project Team (or the entrusted chief supervision engineer), in which the design personnel shall explain the design intent and requirement, and answer any questions set forth by the attendants. 设计交底会应形成设计交底会议纪要。纪要内容如涉及修改设计的,由设计单位签发设计变更文件; A Minute of Explanation Meeting of Design Inte

20、nt shall be formed. If the content of this Minute is involved in the modification of design, the design organization shall issue design change document. 根据施工图出图特点和施工要求,图纸会审和设计交底可以分专业和分阶段进行,也可以合并在一起进行。 in the light of the feature of the preparation of construction drawings and construction work, the

21、joint review of drawings and the explanation of design intent may be carried out in professions and stages, and may be carried out in a combination way. 未经图纸会审和设计交底的工程,不得开工。 Any work that has not been conducted with the joint review of drawings and the explanation of design intent is not allowed to

22、be commenced. organization design施工组织设计是施工承包单位用以指导施工准备和规划、组织施工活动的全面的、指导性的技术经济文件,对做好施工准备、指导和科学组织施工具有非常重要的意义。The constructional organization design is an overall directive technical economic document that is used by construction contractors to guide the construction preparation and plan as well as con

23、struction activities; and the constructional organization design is very significant for doing a good job in construction preparation, guiding and scientifically organizing construction. ,并符合下列规定:The constructional organization design shall be prepared as per the contract scope of project and shall

24、be in compliance with the following regulations: 独立承建某一单项工程的建筑工程和安装工程施工的承包单位,必须编制单项工程施工组织总设计; The construction contractors who independently contract the architectural engineering and installation engineering of a certain individual work must prepare the overall design of the constructional organiza

25、tion of individual work. 分别承建单项工程的建筑工程或安装工程施工的承包单位,必须编制建筑工程或安装工程施工组织总设计; The construction contractors who contract the architectural engineering or installation engineering of individual works respectively must prepare the overall design of the constructional organization of architectural engineerin

26、g or installation engineering. 对于单位工程,应编制单位工程施工组织设计或施工方案; For individual work, the constructional organization design or construction plan of unit work shall be prepared. 施工组织设计的内容应符合赛科ES项目组编制的施工组织设计统一规定。 The content of constructional organization design shall be in compliance with the Unified Regul

27、ation of Constructional Organization Design prepared by ES Project Team. regulation for constructional organization design 施工组织总设计,应由施工承包单位的总工程师或技术负责人审定,经理批准; The constructional organization design shall be reviewed by the chief engineer or the technical superintendent of construction contractor, an

28、d shall be approved by manager. 施工组织总设计和重大的施工方案应报赛科ES项目组组织评审; The overall design of the constructional organization and significant construction plan shall be submitted to SECCO ES Project Team for assessment. 单位工程施工组织设计或施工方案,应由施工承包单位的工程项目部总工程师或技术负责人审定,项目经理批准; The constructional organization design

29、or construction plan of unit work shall be by the chief engineer or the technical superintendent of the Project Management Department of construction contractor, and shall be approved by project manager. 单位工程开工前,总监理工程师应组织专业监理工程师审查施工承包单位报送的单位工程施工组织设计或施工方案; Before the unit work is commenced, the chief

30、 supervision engineer shall organize professional supervision engineers to review the constructional organization design or construction plan of the unit work that has been submitted by the construction contractor. 没有编制施工组织设计(或方案)或施工组织设计(或方案)未经审查批准的工程,不得开工。 No commencement is allowed if construction

31、al organization design (or construction plan) has not been prepared or the constructional organization design (or construction plan) has not been approved. Supervision Plan 监理规划是指导项目的监理承包商全面开展监理工作的指导性文件,由总监理工程师主持编制,并经监理承包商的总工程师或技术负责人审核批准; The Supervision Plan is a kind of directive document used to

32、instruct the supervision contractor of the project to overall carry out the supervision, and shall be managed to prepare by the chief supervision engineer, and shall be reviewed & approved by the chief engineer or the technical superintendent of the supervision contractor. 监理规划应针对项目的实际情况编制,并应具有可操作性;

33、 The Supervision Plan shall be prepared as per the actual situation of project, and shall be operable. 监理规划的内容应符合建设工程监理规范GB50319-2000的要求; The content of the Supervision Plan shall conform to GB50319-2000 Supervision Specification of Construction Engineering. 对于监理承包商报送的监理规划,赛科ES项目组经理应组织有关人员评审,报ES经理批准

34、后实行。 The Supervision Plan submitted by supervision contractor shall be assessed by the relevant personnel organized by the Manager of SECCO ES Project Team, and shall be implemented after having been approved by ES Manager. Management of design change document and Work Liaison SheetThe design change

35、 document refers to the written modification document to the design content that is issued by design personnel and design representative, generally including two cases: change on design reason and change on non-design reason. The management regulation for the design change document: 设计变更文件必须有设计人员和设计

36、总代表的两级签字并加盖设计变更专用章方为有效; Design change document must not be valid until having been signed by design personnel and the general representative of design, and shall be stamped with the seal dedicated for design change. 设计变更文件应按单项工程分专业与修改内容所涉及的施工图设计档案号对应进行编号。 Design change document shall be numbered in

37、disciplines as per individual work in such a way that the number shall be corresponding to the design file number of the construction drawings involved by the content modified. 工程联系单是指由施工承包方人员提出,经设计人员和设计总代表同意的对原设计内容的书面修改。工程联系单的管理规定有:The Work Liaison Sheet refers to the written modification to the or

38、iginal design, which is set forth by the construction contractor personnel, approved by the design personnel and the general representative of design. The management regulations for Work Liaison Sheet are as follows: 工程联系单必须经被修改内容的设计单位的设计人员和设计总代表两级签字并加盖设计变更专用章后方为有效; The Work Liaison Sheet must not c

39、ome into force until having been signed by the design personnel and the general representative of design of the design organization in charge of modifying the design, and having been stamped with the seal dedicated for design change. 设计人员应将签认的工程联系单按设计变更文件管理规定编号,并纳入设计变更文件目录系统; The design personnel sh

40、all number the Work Liaison Sheet signed as per the management regulation of design change, and shall be incorporated into the directive system of design change document. 设计变更文件和工程联系单的内容,不得降低原设计技术标准或质量要求。 The content of design change document and Work Liaison Sheet shall not decrease the original de

41、sign standard or quality requirement. 5.2进场设备、材料、构配件的质量控制Quality control for the mobilized equipment, materials and the fittings of structure本节内容既适用于采购承包商提供的设备、材料、构配件的质量控制,也适用于赛科自行采购的设备、材料、构配件的质量控制。This section is applicable to the quality control of the equipment, materials and the fittings of stru

42、cture supplied by the procurement contractors, and also applicable to the quality control of the equipment, materials and the fittings of structure purchased by SECCO itself. 开箱检验的主要内容:Main content for unpacking inspection: 包装的外观检查; visual inspection of packing; 装箱清单与实物名称、位号、规格(型号)、数量的核查; verify the

43、 name, item number, specification (model) and quantity of the physical goods against the packing list; 设备铭牌与材料色标的核查; verify the equipment nameplate and the color code of material; 实物与质量证明文件、随机资料的核查; Verify the physical goods, quality certificates and the information supplied with the equipment. 实物的外

44、观质量检查。 visual quality inspection of physical goods;,各参检人员应予以签认。Organizer shall designate specific person to complete the unpacking inspection record, for which the relevant inspectors shall make signature. ,由采购承包商负责解决,组织者应跟踪管理。Any problem found during unpacking inspection shall be solved by the proc

45、urement contractor, and shall be followed up by the organizer. The organizer shall designate specific person to keep the unpacking inspection record and the follow-up management record of quality issues. for quality certificate document: 进入现场的设备、材料、构配件必须随带质量证明文件,以证明其符合设计文件和合同规定的技术要求与质量标准。设备还必须随带随机技术

46、资料和有关监检、监造文件; All equipment, materials and the fittings of structure being delivered to the construction site must be supplied with quality certificate document so as to certify the conformance with the technical requirement and quality standard specified in design document and contract. And the equ

47、ipment must also be supplied with technical information and document related to inspection & supervision and control. 质量证明文件应是原件。原件由设备、材料、构配件采购承包单位指定专人负责按交工技术文件管理规定登记、保管、编目、组卷,交工验收时向赛科文档管理中心移交; The quality certificate document shall be the original. The original shall be registered, kept, cataloged

48、and filed by the persons designated by the procurement contractors of the equipment, materials and the fittings of structure as per the management regulations of turnover technical document; and the original shall be handed to the SECCO Archives & File Control Center at turnover. 现场使用的质量证明文件为有效复印件。有效复印件即注明原件保管单位、加盖原件保管单位红色公章、并有原件保管单位复印经办人亲笔签字的复印件。复印件一式三份,一份交项目组,一份交施工(安装)单位,一份交现场监理组。The quality certificate document used on site

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